Fuel Injector Circuit
- Check or repair only faulty parts.
- After servicing or replacing faulty parts, perform Clear Memory Mode Ref. to ENGINE (DIAGNOSTICS) (H4DO)>Clear Memory Mode>OPERATION , and inspection mode Ref. to ENGINE (DIAGNOSTICS) (H4DO)>Inspection Mode>PROCEDURE .
- Use the check board when measuring the ECM terminal voltage and resistance.
Wiring diagram:
Engine Electrical System Ref. to WIRING SYSTEM>Engine Electrical System>WIRING DIAGRAM
- CHECK OPERATION OF EACH FUEL INJECTOR.
While cranking the engine, check each fuel injector emits operating sound. Use a sound scope or attach a screwdriver to the injector to listen to sounds for this check.
Does the fuel injector emit operating sound?
Yes: Check the fuel pressure. Ref. to MECHANICAL(H4DO)>Fuel Pressure>INSPECTION
No: Go to 2
- CHECK POWER SUPPLY TO EACH FUEL INJECTOR.
- Turn the ignition switch to OFF.
- Disconnect the connector from fuel injector.
- Turn the ignition switch to ON.
- Measure the power supply voltage between fuel injector terminal and engine ground.
Connector & terminal
#1 (E5) No. 2 (+) - Engine ground (-):
#2 (E16) No. 2 (+) - Engine ground (-):
#3 (E6) No. 2 (+) - Engine ground (-):
#4 (E17) No. 2 (+) - Engine ground (-):
Is the voltage 10 V or more?
Yes: Go to 3
No: Repair the harness and connector.
NOTE: In this case, repair the following item:- Open circuit in harness between main relay connector and fuel injector connector
- Poor contact of main relay connector
- Poor contact of coupling connector
- CHECK HARNESS BETWEEN ECM AND FUEL INJECTOR CONNECTOR.
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and fuel injector connector.
Connector & terminal
#1 (E158) No. 23 - (E5) No. 1:
#2 (E158) No. 8 - (E16) No. 1:
#3 (E158) No. 9 - (E6) No. 1:
#4 (E158) No. 22 - (E17) No. 1:
Is the resistance less than 1 Ω?
Yes: Go to 4
No: Repair the harness and connector.
NOTE: In this case, repair the following item:- Open circuit in harness between ECM connector and fuel injector connector
- Poor contact of coupling connector
- CHECK HARNESS BETWEEN ECM AND FUEL INJECTOR CONNECTOR.
Measure the resistance between ECM connector and chassis ground.
Connector & terminal
#1 (E158) No. 23 - Chassis ground:
#2 (E158) No. 8 - Chassis ground:
#3 (E158) No. 9 - Chassis ground:
#4 (E158) No. 22 - Chassis ground:
Is the resistance 1 MΩ or more?
Yes: Go to 5
No: Repair the short circuit to ground in harness between ECM connector and fuel injector connector.
- CHECK EACH FUEL INJECTOR.
Measure the resistance between each fuel injector terminals.
Terminals
No. 1 - No. 2:
Is the resistance 5 - 20 Ω?
Yes: Go to 6
No: Replace the faulty fuel injector. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL INJECTOR
- CHECK FOR POOR CONTACT.
Check for poor contact of ECM connector.
Is there poor contact of ECM connector?
Yes: Repair the poor contact of ECM connector.
No: Inspection using "General Diagnostic Table" Ref. to ENGINE (DIAGNOSTICS) (H4DO)>General Diagnostic Table>INSPECTION