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Fuel Tank: Installation

  1. Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.
    WARNING: A helper is required to perform this work.
    G10264912
  2. Tighten the bolts of the fuel tank band in the order shown in the figure.

    Tightening Torque:

    33 N.m (3.4 kgf-m, 24.3 ft-lb)

    G10264914
  3. Install the heat shield cover and stopper.

    Tightening Torque:

    18 N.m (1.8 kgf-m, 13.3 ft-lb)

    G10264911
  4. Install the fuel tank protector. Ref. to FUEL INJECTION (FUEL SYSTEMS) (EXCEPT FOR STI)>Fuel Tank Protector>INSTALLATION .
  5. Connect the vent tube to the vent hose.
    G09487206
  6. Securely insert the fuel filler hose (A) and evaporation hose (B) until the hose end contacts the spool, then attach the clamp or clip as shown in the figure.

    Tightening Torque:

    2.5 N.m (0.3 kgf-m, 1.8 ft-lb)

    G10264909
    G12444264
  7. Install the rear differential. Ref. to DIFFERENTIALS>Rear Differential (T-type)>INSTALLATION .
  8. Install the rear exhaust pipe. Ref. to EXHAUST (EXCEPT FOR STI)>Rear Exhaust Pipe>INSTALLATION .
  9. Connect the quick connector of the fuel delivery tube.
    CAUTION:
    • Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
    • When connecting the quick connector, make sure to insert it all the way in before locking the slider.
    • When it is difficult to lock the slider, check that the connector is fully inserted.
    • After locking the slider, check that the quick connector is securely connected.
    NOTE: Connect the quick connector as shown in the figure.
    G12444265
    G08315490
  10. Connect the connector to the fuel sub level sensor.
    G08315488
  11. Install the service hole cover of fuel sub level sensor.
    G08315487
  12. Connect the connector to the fuel pump.
    G09475615
  13. Install the service hole cover of fuel pump.
    G08315485
  14. Install the rear seat cushion. Ref. to SEATS>Rear Seat>INSTALLATION .
  15. Connect the ground terminal to battery sensor. Ref. to NOTE>BATTERY .