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MT Gear Select Cable: Adjustment

NOTE: Two persons are required to perform the MT gear select cable adjustment. (Only the step  7 requires two workers.)
  1. Move the shift lever to the 6th.
  2. Remove the cable cover plate.
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  3. Disconnect the MT gear select cable.
    CAUTION: Do not apply extra overload while holding the part (a).
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    NOTE: Push the MT gear select cable in the direction of arrow, and remove it.
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  4. Measure the exposed length (a) of MT gear select cable.
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  5. Slide the slider (green) in the direction of the arrow and release the lock piece (pink) by using flat tip screwdriver etc.
    CAUTION: Lock piece is easily damaged for the resin. When the lock piece is broken, replace the new MT gear select cable.
    NOTE: Rotate the MT gear select cable to 180 degrees, slide the slider in the direction of the arrow and push the claw of lock piece.
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  6. Connect the MT gear select cable to the select lever, with the lock piece released.
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  7. Move the shift lever to the reverse side, keep the exposed length (a) of MT gear select cable to 11 mm (0.4 in), and push the lock piece.
    NOTE: Pull up the slider of the gear shift lever assembly, move to the Rev side.
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  8. Shift to 5th ←→ 6th and Rev, and check for stuck.
  9. Check that the shift lever can move along the cranking line when operating the lever from 4th to 5th gear with a load applied toward the 6th gear.
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  10. If the shifting operation is not smooth, readjust the exposed length (a) of MT gear select cable by referring to the following figure.
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    • If the shift cannot be inserted to push the reverse lock bracket 5th and 6th.

    → Extend the exposed length (a) of MT gear select cable.

    • When operate the select lever to 4th → 5th, it cannot be operated at select lever crank line.

    → Shorten the exposed length (a) of MT gear select cable.

    NOTE: If it cannot adjust, replace the MT gear select cable.
  11. If no fault is found in the shift and select operation, restore the vehicle.