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Home >> Subaru >> 2019 >> Forester Base >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Front Suspension System And Wheel Alignment >> Crossmember >> Installation
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Front Suspension System And Wheel Alignment: Crossmember: Installation

CAUTION:
  • When raising the transmission jack, make sure that the tie-rod end and the drive shaft boot do not interfere. The drive shaft boot may be damaged.
  • The crossmember COMPL front is heavy. Make sure that it is firmly supported so that it is level.
  • For parts which are not reusable, always use new parts.
  • Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.
  • Install the clamp stabilizer bushing with the peak of triangle facing the front of the vehicle.
G13224958Courtesy of SUBARU OF AMERICA, INC.
  1. Install the crossmember COMPL front.
    NOTE: Check the crossmember COMPL front for damage or cracks, and correct or replace if defective.
    1. Install the bolts which secure the crossmember COMPL front to the body.

    Tightening torque:

    Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to FRONT SUSPENSION>GENERAL DESCRIPTION>COMPONENT>FRONT SUSPENSION .

  2. Lower the engine and remove the lifting device and wire ropes.
  3. Remove the ST1 and ST2 from the engine unit.
  4. Install the engine mounting and the crossmember COMPL front with new nuts.

    Tightening torque:

    Engine mounting - crossmember COMPL front: 90 N.m (9.2 kgf-m, 66.4 ft-lb)

  5. Install the pitching stopper. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>TRANSMISSION MOUNTING SYSTEM>INSTALLATION>PITCHING STOPPER .
  6. Install the steering gearbox assembly and stiffener to the crossmember COMPL front.

    Tightening torque:

    Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to FRONT SUSPENSION>GENERAL DESCRIPTION>COMPONENT>FRONT SUSPENSION .

  7. Install the power steering harness connector and harness clamp.
  8. Install the universal joint assembly steering. Ref. to POWER ASSISTED SYSTEM (POWER STEERING)>UNIVERSAL JOINT>INSTALLATION .
  9. Install the arm COMPL front. Ref. to FRONT SUSPENSION>FRONT ARM>INSTALLATION .
  10. Connect the tie-rod ends.
    CAUTION: Do not apply grease, etc. to the tapered portion of ball joint.
    1. Tighten the castle nut.

      Tightening torque:

      27 N.m (2.8 kgf-m, 19.9 ft-lb)

      NOTE: If the ball stud hole and the cutout portion of the castle nut are not aligned after tightening, tighten the castle nut within the range of 60° to align with each other.
    2. Install a new cotter pin.
  11. Install the stabilizer. Ref. to FRONT SUSPENSION>STABILIZER>INSTALLATION>STABILIZER .
  12. Install the front exhaust pipe. Ref. to EXHAUST (H4DO)>FRONT EXHAUST PIPE>INSTALLATION .
  13. Install the crossmember support front and the crossmember support rear. Ref. to FRONT SUSPENSION>CROSSMEMBER SUPPORT>INSTALLATION .
  14. Install the under cover front.

    Tightening torque:

    18 N.m (1.8kgf-m, 13.3 ft-lb)

  15. Install the front wheels and lower the vehicle.

    Tightening torque:

    120 N.m (12.2 kgf-m, 88.5 ft-lb)

  16. Install the air cleaner case. Ref. to INTAKE (INDUCTION) (H4DO)>AIR CLEANER CASE>INSTALLATION .
  17. Install the collector cover. Ref. to INTAKE (INDUCTION) (H4DO)>COLLECTOR COVER>INSTALLATION .
  18. Install the striker assembly front hood. Ref. to EXTERIOR BODY PANELS>FRONT HOOD>ASSEMBLY .
  19. Connect the battery ground terminal. Ref. to REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION .
  20. Inspect the wheel alignment and adjust if necessary.
  21. Perform the following adjustments using Subaru Select Monitor.
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