Extension Case: Installation
- Clean the mating surface of the extension case and intermediate case.
- Select the thrust needle bearing. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR DRIVE SHAFT>ADJUSTMENT .
- Select the shim for transfer reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER REDUCTION DRIVEN GEAR>ADJUSTMENT .
- Install the selected thrust needle bearing to transfer clutch assembly.NOTE: Install the thrust needle bearing in the correct direction.
- Attach the selected shim to transfer reduction driven gear assembly.
- Apply liquid gasket to the extension case seamlessly, and temporarily install it.
Liquid gasket:
THREE BOND 1215B or equivalent
- Tighten the extension case mounting bolts and install the harness clips.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the front wheel speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>FRONT WHEEL SPEED SENSOR>INSTALLATION .
- Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY>INSTALLATION .