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Transmission Assembly: Removal

  1. Release the parking brake.
  2. Release the shift lock using a screwdriver, etc. to shift the select lever to the "N" range.
    G13199468Courtesy of SUBARU OF AMERICA, INC.
  3. Disconnect the ground cable from battery. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  4. Remove the air intake duct. Ref. to INTAKE (INDUCTION) (H4DOTC)>AIR INTAKE DUCT>REMOVAL .
  5. Remove the intercooler. Ref. to INTAKE (INDUCTION) (H4DOTC)>INTERCOOLER>REMOVAL .
  6. Remove the pitching stopper. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION MOUNTING SYSTEM>REMOVAL>PITCHING STOPPER .
  7. Disconnect the engine wiring harness connector (A), engine wiring harness connector (B), clamp (C) and clamp (D).
    G13199981Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the primary speed sensor harness connector.
    G09481936Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the vacuum pipe (A) and remove the engine hanger rear (B).
    G13199983Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the rear exhaust pipe. Ref. to EXHAUST (H4DOTC)>REAR EXHAUST PIPE>REMOVAL .
  11. Remove the center exhaust pipe (rear). Ref. to EXHAUST (H4DOTC)>CENTER EXHAUST PIPE>REMOVAL .
  12. Remove the starter. Ref. to STARTING/CHARGING SYSTEMS (H4DOTC)>STARTER>REMOVAL .
  13. Remove the plug from the service hole.
    G13198685Courtesy of SUBARU OF AMERICA, INC.
  14. Insert the wrench into the crank pulley bolt, and rotate the crank pulley to remove the bolts (4 places) securing the torque converter assembly to the drive plate.
    CAUTION:
    • Do not drop the bolts in the converter housing.
    • Do not damage the bolts.
    G13198686Courtesy of SUBARU OF AMERICA, INC.
  15. Make sure the torque converter moves freely by rotating with finger through the starter installation hole.
  16. Attach the ST to the converter case.

    Preparation tool: 

    ST: STOPPER SET (498277200)

    G13198687Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the harness stay.
    G13199987Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the CVTF cooler pipe.
    G13199988Courtesy of SUBARU OF AMERICA, INC.
  19. Disconnect the engine ground terminal.
    G09481940Courtesy of SUBARU OF AMERICA, INC.
  20. Disconnect the CVTF cooler (with warmer feature), and put it aside by securing with a wire so that it does not interfere with the operation.
    G13199990Courtesy of SUBARU OF AMERICA, INC.
  21. Set the ST.

    Preparation tool: 

    ST: ENGINE SUPPORT ASSY (41099AC000)

    NOTE: Place a washer with 2 mm (0.08 in) thickness into the gap between the engine block and ST.
    G13199991Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the bolts which hold the upper side of the transmission to the engine.
    G09481944Courtesy of SUBARU OF AMERICA, INC.
  23. Remove the front drive shaft. Ref. to PROPELLER SHAFT/DRIVE SHAFT/AXLE>FRONT DRIVE SHAFT>REMOVAL .
  24. Remove the exhaust hanger bracket.
    G13199993Courtesy of SUBARU OF AMERICA, INC.
  25. Drain the CVTF. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CVTF>REPLACEMENT .
  26. Disconnect the secondary pressure sensor harness connector.
    G09481946Courtesy of SUBARU OF AMERICA, INC.
  27. Remove the snap pin and washer, and disconnect the select cable.
    CAUTION: Do not apply excessive load while holding the part (a).
    G12392796Courtesy of SUBARU OF AMERICA, INC.
    G13199996Courtesy of SUBARU OF AMERICA, INC.
  28. Remove the cable plate assembly.
    G13199997Courtesy of SUBARU OF AMERICA, INC.
  29. Drain differential gear oil. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>DIFFERENTIAL GEAR OIL>REPLACEMENT .
  30. Remove the propeller shaft. Ref. to PROPELLER SHAFT/DRIVE SHAFT/AXLE>PROPELLER SHAFT>REMOVAL .
  31. Remove the bolts and nuts which hold the lower side of transmission to the engine.
    G06654385Courtesy of SUBARU OF AMERICA, INC.
  32. Set the transmission jack under the transmission.
    CAUTION: Make sure that the support plates of transmission jack do not touch the oil pan.
  33. Remove the transmission rear crossmember.
    G13199999Courtesy of SUBARU OF AMERICA, INC.
  34. Remove the transmission case cover mounting bolts.
    G13200000Courtesy of SUBARU OF AMERICA, INC.
  35. Lower the transmission jack by 75 mm (2.95 in).
  36. Disconnect the CVTF inlet pipe and CVTF outlet pipe, and put them aside by securing with a wire so that they do not interfere with the operation.
    G13200001Courtesy of SUBARU OF AMERICA, INC.
  37. While lowering the transmission jack gradually, fully retract the ST (ENGINE SUPPORT ASSY), and then tilt the engine rearward.
  38. Remove the transmission assembly.
    NOTE: Adjust the position and angle of the transmission jack so that the engine and the transmission are aligned straight.
  39. Remove the rear cushion rubber.
    G13200002Courtesy of SUBARU OF AMERICA, INC.
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