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Transmission Case: Installation

  1. Clean the mating surface of transmission case and converter case.
  2. Install the control device system. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION CONTROL DEVICE>INSTALLATION .
  3. Install new O-rings to the lubrication pipe No. 1, lubrication pipe No. 4 and lubrication pipe No. 5.
    CAUTION:
    • Before installing O-rings, apply sufficient amount of CVTF to avoid damage and deformation.
    • Use SUBARU genuine CVTF.
    • Be careful not to incorrectly install or fail to install O-rings and other such parts.
  4. Make sure the lubrication pipes and support rods are in vertical position.
    G13200231Courtesy of SUBARU OF AMERICA, INC.
  5. Apply liquid gasket seamlessly to the mating surface of transmission case, and temporarily install it.

    Liquid gasket: 

    THREE BOND 1215B or equivalent

    G12452462Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten the transmission case mounting bolts.
    CAUTION: If the transmission case gets in contact with the lubrication pipes and support rods, do not install the transmission case forcibly.
    NOTE:
    • Install while checking the lubrication pipes and support rods are being inserted properly into transmission case.
    • If installing the transmission case is difficult, check if the lubrication pipes and support rods are bent.
    • The total number of transmission case mounting bolts is 15.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.2 ft-lb)

  7. Install a new O-ring to the CVTF pipe.
  8. The smaller opening (A) of CVTF pipe should be inserted to transmission case first.
    NOTE: After installing, make sure the CVTF pipe does not stick out of transmission case.
    G13200233Courtesy of SUBARU OF AMERICA, INC.
    G13200234Courtesy of SUBARU OF AMERICA, INC.
  9. Install the reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REDUCTION DRIVEN GEAR>INSTALLATION .
  10. Install the forward clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>FORWARD CLUTCH ASSEMBLY>INSTALLATION .
  11. Install the intermediate case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>INTERMEDIATE CASE>INSTALLATION .
  12. Install the transfer reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER REDUCTION DRIVEN GEAR>INSTALLATION .
  13. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER CLUTCH>INSTALLATION .
  14. Install the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR DRIVE SHAFT>INSTALLATION .
  15. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>EXTENSION CASE>INSTALLATION .
  16. Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>INHIBITOR SWITCH>INSTALLATION .
  17. Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>SECONDARY SPEED SENSOR>INSTALLATION .
  18. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION HARNESS>INSTALLATION .
  19. Install the control valve body and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CONTROL VALVE BODY>INSTALLATION .
  20. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>AIR BREATHER HOSE>INSTALLATION .
  21. Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY>INSTALLATION .
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