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Home >> Subaru >> 2020 >> BRZ Limited, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System >> Fuel Tank ASSY (FA20) >> Removal
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Fuel Tank ASSY (FA20): Removal

  1. Fuel spill prevention procedure (Refer to FUEL SYSTEM (FA20) )
  2. Draining of fuel (Refer to FUEL PUMP ASSY (FA20) )
  3. Disconnection of the battery ground terminal (Refer to WORKING PRECAUTIONS AND NOTES )
  4. Removal of separate type rear seat cushion ASSY RH (Refer to REMOVAL )
  5. Removal of separate type rear seat cushion ASSY LH (Refer to REMOVAL )
    G12586886Courtesy of SUBARU OF AMERICA, INC.
  6. Rear floor service hole cover removal
    1. Push in the grommet to remove the grommet from the rear floor service hole cover.
    2. Remove the butyl tape and remove the rear floor service hole cover.
      G12586887Courtesy of SUBARU OF AMERICA, INC.
    3. Disconnect the fuel sub sender gauge connector.
    G12586888Courtesy of SUBARU OF AMERICA, INC.
  7. Rear floor service hole cover NO. 2 removal
    1. Push in the grommet to remove the grommet from the rear floor service hole cover NO. 2.
    2. Remove the butyl tape and remove the rear floor service hole cover NO. 2.
      G12586889Courtesy of SUBARU OF AMERICA, INC.
    3. Disconnect the fuel pump connector.
      G12586890Courtesy of SUBARU OF AMERICA, INC.
    4. Disconnect the fuel delivery tube. (Refer to FUEL SYSTEM (FA20) )
      CAUTION: Be careful not to spill fuel.
  8. Removal of rear suspension member SUB-ASSY (Refer to REMOVAL )
    G12586891Courtesy of SUBARU OF AMERICA, INC.
  9. Removal of the fuel tank protector (small fuel tank protector model)
    1. Remove the nut and two clips and remove the fuel tank protector.
    G12586892Courtesy of SUBARU OF AMERICA, INC.
  10. Removal of the fuel tank protector NO. 1 (large fuel tank protector model)
    1. Remove the 2 nuts and the 2 clips and remove the fuel tank protector NO. 1.
    G12586893Courtesy of SUBARU OF AMERICA, INC.
  11. Removal of the fuel tank protector NO. 2 (large fuel tank protector model)
    1. Remove the 2 nuts and the 2 clips and remove the fuel tank protector NO. 2.
  12. Parking brake cable ASSY NO. 3 removal (Refer to REMOVAL , Step 9 )
  13. Parking brake cable ASSY NO. 2 removal (Refer to REMOVAL , Step 10 )
    G12586894Courtesy of SUBARU OF AMERICA, INC.
  14. DISCONNECT FUEL TANK TO FILLER PIPE HOSE
    1. Loosen the hose clamp bolt and disconnect the fuel tank to filler pipe hose.
    G12586895Courtesy of SUBARU OF AMERICA, INC.
  15. DISCONNECT FUEL TANK VENT HOSE SUBASSEMBLY
    1. Remove the clamp and disconnect the fuel tank vent hose sub-assembly.
    2. Disengage the clamp and separate the tube.
    G12586896Courtesy of SUBARU OF AMERICA, INC.
  16. SEPARATE CHARCOAL CANISTER ASSEMBLY
    1. Disconnect the fuel tank vent tube as indicated by the arrows in the order shown in the illustration.
  17. Fuel tank ASSY removal
    CAUTION:
    • Two persons are required to perform this procedure.
    • The fuel may remain in the fuel tank and this may cause the left and right sides to be unbalanced. Be careful not to let the fuel tank ASSY fall off.
    1. Hold the fuel tank with the transmission jack.
      G12586897Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the four bolts and remove the fuel tank band NO. 1.
    3. Lower the transmission jack to remove the fuel tank ASSY
    G12586898Courtesy of SUBARU OF AMERICA, INC.
  18. REMOVE FUEL TANK TO FILLER PIPE HOSE
    1. Loosen the hose clamp bolt and remove the fuel tank to filler pipe hose from the fuel tank.
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