Primary Pulley And Secondary Pulley: Installation

1. Tighten the three bolts until the seating surfaces contact the bearing retainer.
   NOTE:

   • Be careful not to tilt the bearing retainer of the secondary pulley.
   • Apply CVTF to the bolt.

   Courtesy of SUBARU OF AMERICA, INC.

2. Tighten the bolts in the order of (A) → (B) → (C) → (B).

   Tightening torque: 

   67.5 N.m (6.9 kgf-m, 49.8 ft-lb)

   Courtesy of SUBARU OF AMERICA, INC.

Preparation tool: 

ST: EXPANDER PULLEY (18769AA010)

Courtesy of SUBARU OF AMERICA, INC.

1. Intersect the V groove of primary pulley and the V groove of secondary pulley and install the secondary pulley while placing the variator chain on secondary pulley.

   Courtesy of SUBARU OF AMERICA, INC.

2. Install the primary pulley to the reverse brake housing so that the bolt hole of primary bearing retainer and the bolt hole of reverse brake housing are aligned.

Tightening torque: 

21 N.m (2.1 kgf-m, 15.5 ft-lb)

Courtesy of SUBARU OF AMERICA, INC.

1. Install the chain guide to the variator chain, and move it to the primary pulley side.

   Courtesy of SUBARU OF AMERICA, INC.

2. Place the support rod inside of the variator chain.
   CAUTION: Protect the primary pulley, secondary pulley and variator chain from scratching.
3. Hold the support rod, and install the chain guide to the support rod.

   Courtesy of SUBARU OF AMERICA, INC.

4. Install the bolt securing the support rod.

   Tightening torque: 

   21 N.m (2.1 kgf-m, 15.5 ft-lb)

5. Install the lubrication pipe.

   Tightening torque: 

   21 N.m (2.1 kgf-m, 15.5 ft-lb)

6. Install the chain guide to the lubrication pipe.

   Courtesy of SUBARU OF AMERICA, INC.

7. Remove the ST (EXPANDER PULLEY).