Engine Intake System (Induction) And Turbocharger: Intercooler: Installation

1. Replace the intake duct No. 2 gasket with a new part.

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2. Install the intercooler stay LH to the intake manifold assembly and install the vacuum pipe assembly stay to the intercooler stay LH.

   Tightening torque: 

   T1: 16 N.m (1.6 kgf-m, 11.8 ft-lb)

   T2: 18 N.m (1.8 kgf-m, 13.3 ft-lb)

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3. Using a new gasket, set the intercooler and the intake duct No. 3 as a unit.

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4. Connect the intake duct No. 3 to the intake duct No. 2 and lock it.
   CAUTION:

   • Make sure there are no damage or dust on connections. If necessary, clean the seal surface of the pipe  .
   • Confirm that the connections are secure  .
   NOTE: It is possible to install with the spring locked.

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5. Install the intercooler stay RH to the intake manifold assembly.

   Tightening torque: 

   16 N.m (1.6 kgf-m, 11.8 ft-lb)

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6. Install the bolts that secure the intercooler to the throttle body stay, intercooler stay RH and the intercooler stay LH.

Tightening torque: 

16 N.m (1.6 kgf-m, 11.8 ft-lb)

Courtesy of SUBARU OF AMERICA, INC.