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Fuel Delivery and Evaporation Lines: Removal: Notes

G13198428Courtesy of SUBARU OF AMERICA, INC.
WARNING: Place "NO OPEN FLAMES" signs near the working area.
CAUTION: Be careful not to spill fuel.
  1. Release the fuel pressure. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>Fuel>PROCEDURE>RELEASING OF FUEL PRESSURE .
  2. Drain fuel. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>Fuel>PROCEDURE>DRAINING FUEL (WITH SUBARU SELECT MONITOR) .
  3. Disconnect the ground terminal from battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  4. Open the fuel filler lid and remove the fuel filler cap.
    NOTE: This operation is required to release the inner pressure of the fuel tank.
  5. Remove the fuel delivery tube clamp from the fuel delivery tube.
    G13198338Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect the quick connector on the fuel delivery tube from the fuel pipe assembly. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>Fuel Delivery and Evaporation Lines>REMOVAL>QUICK CONNECTOR DISCONNECTION (TYPE A) .
    G13198339Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the evaporation hose from the fuel pipe assembly.
    G13198431Courtesy of SUBARU OF AMERICA, INC.
  8. Lift up the vehicle.
  9. Remove the bolts securing the fuel bracket A, and remove the pipe clamp from the fuel pipe assembly.
    G13198432Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the fuel tank. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>REMOVAL. Refer to REMOVAL 
  11. Remove individual tubes and hoses from the fuel tank. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>General Description>COMPONENT>FUEL TANK .
    • For information about disconnecting fuel delivery tube, refer to "Fuel Delivery and Evaporation Lines". Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>Fuel Delivery and Evaporation Lines>REMOVAL>QUICK CONNECTOR DISCONNECTION (TYPE C) .
    • For information about disconnecting the circulate tube, refer to "Fuel Delivery and Evaporation Lines". Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>Fuel Delivery and Evaporation Lines>REMOVAL>QUICK CONNECTOR DISCONNECTION (TYPE F) .
  12. Disconnect the fuel pipe assembly from canister. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>Fuel Delivery and Evaporation Lines>REMOVAL>QUICK CONNECTOR DISCONNECTION (TYPE C) .
    G13198433Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the under cover rear RH. Ref. to EXTERIOR/INTERIOR TRIM>Floor Under Protector>REMOVAL .
  14. Remove the rear pipe assembly front and rear pipe assembly rear. Ref. to AIR CONDITIONER>Hose and Pipe>REMOVAL>PIPE>REAR A/C PIPE .
  15. Disconnect the pipe assembly front ABS and pipe center brake rear. Ref. to BRAKE>Brake Hose>REMOVAL>REAR BRAKE HOSE . Ref. to BRAKE>Brake Pipe>REMOVAL>FRONT BRAKE PIPE .
  16. Disconnect the harness (A) and remove the connector from the fuel pipe bracket C (C).
  17. Remove the bolts securing the fuel pipe bracket B (B) and the fuel pipe bracket C (C), and remove the pipe clamp from the fuel pipe assembly.
    G13198434Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the fuel pipe assembly from the pipe clamp and pipe protector.
    G13198435Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the fuel sub delivery tube.
    1. Remove the fuel pump. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>Fuel Pump>REMOVAL .
    2. Remove the fuel sub level sensor. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>Fuel Sub Level Sensor>REMOVAL .
    3. Remove the fuel sub delivery tube from the fuel tank.
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