Front Reduction Driven Gear: Adjustment
- If the ball bearing is attached, remove the ball bearing and front reduction driven gear shim (front side). Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Converter Case Cover>REMOVAL .
- Using the ST, measure height "A" from the ST upper face to the converter case mating surface.
Preparation tool:
ST: GAUGE (398643600)
- Measure depth "B" from the converter case cover upper face to the ball bearing catch surface.
- Install a new ball bearing to the reduction driven gear.
- Measure depth "C" from the ST upper face to the ball bearing end face using the ST.
Preparation tool:
ST: GAUGE (398643600)
- Calculate clearance "T" using the following formula.
Formula: T mm = (C - 15) - ((A - 15) - B)
[T in = (C - 0.591) - ((A - 0.591) - B)]
T: Clearance
A: Height from the ST upper face to the converter case mating surface
B: Depth from the converter case cover upper face to the ball bearing catch surface
C: Depth from the ST upper face to the ball bearing end surface
15 mm (0.591 in): Thickness of ST
Clearance "T" mm (in) Front reduction driven gear shim (front side) thickness mm (in) 0.470 - 0.569 (0.019 - 0.021) 0.4 (0.016) 0.570 - 0.669 (0.022 - 0.025) 0.5 (0.020) 0.670 - 0.769 (0.026 - 0.029) 0.6 (0.024) 0.770 - 0.869 (0.030 - 0.033) 0.7 (0.028) 0.870 - 0.980 (0.034 - 0.039) 0.8 (0.031) - Select one to two front reduction driven gear shims (front side) so that the front reduction driven gear shim (front side) thickness meets the value obtained from the above.