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Forward Clutch: Installation

  1. Install the thrust bearing to the converter case.
    NOTE: Make sure to install in the right direction.
    G08318053Courtesy of SUBARU OF AMERICA, INC.
  2. Install new seal rings to the input shaft and forward clutch drum.
    NOTE: Apply CVTF to the seal rings.
  3. Install the forward clutch.
  4. Install the sun gear.
    NOTE: Face the end face of the sun gear to the reverse brake side as shown in the figure.
    G08318056Courtesy of SUBARU OF AMERICA, INC.
  5. Install the thrust bearing to the sun gear.
    NOTE: Make sure to install in the right direction.
  6. Install the planetary carrier.
  7. Install the thrust bearing.
    NOTE: Make sure to install in the right direction.
  8. Select a washer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Forward Clutch>ADJUSTMENT .
  9. Install the reverse brake. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reverse Brake>INSTALLATION .
  10. Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Pulley and Secondary Pulley>INSTALLATION .
  11. Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Drive Gear>INSTALLATION .
  12. Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Case>INSTALLATION .
  13. Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Control Device>INSTALLATION .
  14. Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Oil Pan>INSTALLATION .
  15. Install the reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Driven Gear>INSTALLATION .
  16. Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Parking Pawl>INSTALLATION .
  17. Install the transfer driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Driven Gear>INSTALLATION .
  18. Install the transfer clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSFER CLUTCH>INSTALLATION .
  19. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Extension Case>INSTALLATION .
  20. Install the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Electric Fluid Pump>INSTALLATION .
  21. Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Inhibitor Switch>INSTALLATION .
  22. Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Secondary Speed Sensor>INSTALLATION .
  23. Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Speed Sensor>INSTALLATION .
  24. Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Turbine Speed Sensor>INSTALLATION .
  25. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Harness>INSTALLATION .
  26. Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Control Valve Body>INSTALLATION .
  27. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Air Breather Hose>INSTALLATION .
  28. Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Assembly>INSTALLATION .