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Reverse Brake: Installation

  1. Select a washer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Forward Clutch>ADJUSTMENT .
  2. Install the selected washer to the reverse brake housing.
    G12476386Courtesy of SUBARU OF AMERICA, INC.
  3. Install the thrust bearing to the reverse brake housing.
    NOTE: Make sure to install in the right direction.
    G08318026Courtesy of SUBARU OF AMERICA, INC.
  4. Install the internal gear to the reverse brake housing.
    G08318027Courtesy of SUBARU OF AMERICA, INC.
  5. Install a new O-ring to drive pinion retainer.
    NOTE: Apply CVTF to the O-rings.
  6. Install the reverse brake and internal gear as a unit to the drive pinion retainer.
    NOTE: Slowly rotate the input shaft by hand to engage the internal gear and pinion gear of planetary carrier.

    Tightening torque: 

    37 N.m (3.8 kgf.m, 27.3 ft.lb)

  7. Install a new O-ring to the lubrication pipe.
    NOTE: Apply CVTF to the O-rings.
  8. Install the lubrication pipe and oil guide.

    Tightening torque: 

    16 N.m (1.6 kgf.m, 11.8 ft.lb)

  9. Install the manual valve body and separator plate.
    NOTE: Apply CVTF to the bolt.

    Tightening torque: 

    9 N.m (0.9 kgf.m, 6.6 ft.lb)

  10. Install the primary pulley, secondary pulley and variator chain. Ref. to INSTALLATION .
  11. Select shims for pulley alignment. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Pulley and Secondary Pulley>ADJUSTMENT .
  12. Install the reduction drive gear. Ref. to INSTALLATION .
  13. Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Case>INSTALLATION .
  14. Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Control Device>INSTALLATION .
  15. Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Oil Pan>INSTALLATION .
  16. Install the reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Driven Gear>INSTALLATION .
  17. Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Parking Pawl>INSTALLATION .
  18. Install the transfer driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Driven Gear>INSTALLATION .
  19. Install the transfer clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Clutch>INSTALLATION .
  20. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Extension Case>INSTALLATION .
  21. Install the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Electric Fluid Pump>INSTALLATION .
  22. Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Inhibitor Switch>INSTALLATION .
  23. Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Secondary Speed Sensor>INSTALLATION .
  24. Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Speed Sensor>INSTALLATION .
  25. Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Turbine Speed Sensor>INSTALLATION .
  26. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Harness>INSTALLATION .
  27. Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Control Valve Body>INSTALLATION .
  28. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Air Breather Hose>INSTALLATION .
  29. Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Assembly>INSTALLATION .
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