Transmission Assembly: Installation

When having overhauled the transmission body, refer to "Preparation for overhaul". Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Preparation for Overhaul>PROCEDURE>AFTER OVERHAUL .
Replace the differential side retainer oil seal with a new part. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Differential Side Retainer Oil Seal>REPLACEMENT .
Install the transmission case cover (rear).
Tightening torque:

8 N.m (0.8 kgf-m, 5.9 ft-lb)
Install the rear cushion rubber.
Tightening torque:

40 N.m (4.1 kgf-m, 29.5 ft-lb)
Place the transmission body on the transmission jack.
Strike and bend the transmission hanger with a rubber hammer etc. so that it gets in contact with the transmission case.
CAUTION: Do not apply extra overload or impact to the transmission case.

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Install the transmission body.
NOTE:
- Adjust the position and angle of the transmission jack and engine body if necessary.
- Temporarily install the bolts and nuts which hold lower side of the transmission.
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Install the transmission rear Cross Member.
Tightening torque:

T1: 35 N.m (3.6 kgf-m, 25.8 ft-lb)

T2: 70 N.m (7.1 kgf-m, 51.6 ft-lb)

Fig 1: Transmission Rear Cross Member Bolts And Nuts (With Torque Specification)
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Remove the transmission jack.
Tighten the bolts and nuts which hold lower side of the transmission.
Tightening torque:

50 N.m (5.1 kgf-m, 36.9 ft-lb)
Install the exhaust hanger bracket.
Tightening torque:

23 N.m (2.3 kgf-m, 17.0 ft-lb)
Connect the select cable to the transmission main body.
CAUTION: Do not apply excessive load while holding the part (a).

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NOTE: Set the washer before installing the snap pin.

Tightening torque:

25 N.m (2.5 kgf-m, 18.4 ft-lb)

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Install the bolts which hold upper side of transmission.
Tightening torque:

50 N.m (5.1 kgf-m, 36.9 ft-lb)

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Install the propeller shaft. Ref. to PROPELLER SHAFT/DRIVE SHAFT/AXLE>PROPELLER SHAFT>INSTALLATION .
Install the front drive shaft. Ref. to PROPELLER SHAFT/DRIVE SHAFT/AXLE>FRONT DRIVE SHAFT>INSTALLATION .
Remove ST (ENGINE SUPPORT BRACKET and ENGINE SUPPORT).

Install the torque converter to drive plate.

Remove the ST from converter case.

NOTE: Be careful not to drop the ST into the converter case when removing the ST.

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Insert the wrench into the crank pulley bolt, and rotate the crank pulley to attach the four bolts securing the torque converter to the drive plate.
NOTE: Be careful not to drop bolts into the converter housing.

Tightening torque:

25 N.m (2.5 kgf-m, 18.4 ft-lb)

Install the plug (B) to the service hole, and connect the connector (A).

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Install the PCV hose. Ref. to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES (H4DO)>PCV HOSE>INSTALLATION>PCV HOSE NO. 1 .

Install the engine wiring harness stay.

Install the engine wiring harness stay, and install the clip (A).
Tightening torque:

19 N.m (1.9 kgf-m, 14.0 ft-lb)

Install the engine ground and the harness case.

NOTE: Use the following formula to calculate the reading of a torque wrench when tightening with a crowfoot wrench.

Calculation formula

T = 19 N.m (1.9 kgf-m, 14.0 ft-lb) x L1/(L1 + L2)

T: Reading of the torque wrench
L1: Effective length of the torque wrench
L2: Effective length of the crowfoot wrench

NOTE: If the effective length of the tool used is unknown, consult the manufacturer of the tool.

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Tightening torque:

19 N.m (1.9 kgf-m, 14.0 ft-lb)

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Install the starter. Ref. to STARTING/CHARGING SYSTEMS (H4DO)>STARTER>INSTALLATION .
Install the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Control Module (TCM)>INSTALLATION .

Install the CVTF cooler (with warmer feature).

Install a new CVTF cooler inlet hose (A) and a new CVTF cooler outlet hose (B).

NOTE: Install the hose with the mark facing upward.

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Install the CVTF cooler (with warmer feature).
Tightening torque:

23 N.m (2.3 kgf-m, 17.0 ft-lb)

Connect the CVTF cooler inlet hose and CVTF cooler outlet hose.

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Install the engine rear hanger.
Tightening torque:

21 N.m (2.1 kgf-m, 15.5 ft-lb)
Connect the transmission harness connector to the engine wiring harness.
Install the air intake boot. Ref. to INTAKE (INDUCTION) (H4DO)>AIR INTAKE BOOT>INSTALLATION .
Shift the select lever to "P range".
Connect the ground terminal to battery sensor. Ref. to GROUND TERMINAL REMOVAL OR INSTALLATION .
Apply the parking brake.
Fill differential gear oil. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Differential Gear Oil>REPLACEMENT .
Fill with CVTF. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>CVTF>REPLACEMENT .
Perform "Clear AT learning value" and "AT learning mode" using the Subaru Select Monitor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>AT learning .
When the transmission body or hypoid gear set was replaced, perform the rear differential inspection mode using the Subaru Select Monitor. Ref. to DIFFERENTIALS>REAR DIFFERENTIAL INSPECTION MODE .
Perform the road test to make sure there is no fault. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Road Test>INSPECTION .