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Home >> Subaru >> 2022 >> Outback Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> CVT Transaxle System (Tr580) >> Transmission Assembly >> Removal
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Transmission Assembly: Removal

  1. Release the parking brake.
  2. Disconnect the ground terminal from battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  3. Release the shift lock using a screwdriver, etc. and shift the select lever to the "N range". Ref. to CONTROL SYSTEMS>SELECT LEVER>REMOVAL
  4. Remove the clip from the air intake boot, and loosen the clamp.
    G13950300Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the air intake boot, and place it aside so that it does not interfere with the work.
    CAUTION:

    Be careful not to pull out the PCV hose. 

    G13950301Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the CVTF cooler (with warmer feature), and move it aside so that it does not interfere with the operation. (Model without CVTF cooler (air cool))
    NOTE:
    • Prepare the container for draining of engine oil. 
    • Suspend from the vehicle body with rope, etc. 
    G13950304Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the CVTF cooler (with warmer feature). (Model with CVTF cooler (air cool))
    NOTE:

    Prepare the container for draining of engine oil. 

    1. Remove the CVTF cooler outlet hose. (Model with CVTF cooler (air cool))
      G13950302Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the CVTF cooler inlet hose. (Model with CVTF cooler (air cool))
      G13950303Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the CVTF cooler (with warmer feature), and move it aside so that it does not interfere with the operation.
      NOTE:

      Suspend from the vehicle body with rope, etc. 

      G13950304Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the O-rings.
    G13950305Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the engine rear hanger.
    G13950306Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the transmission harness connector from the engine wiring harness.
    G00611031Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the engine wiring harness stay.
    1. Remove the bolt (A) securing the engine ground and the harness case, and remove the clip (B).
    2. Remove the bolts securing the engine wiring harness stay, and remove the engine wiring harness stay.
    G13950308Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSMISSION CONTROL MODULE (TCM)>REMOVAL 
  13. Remove the starter. Ref. to STARTING/CHARGING SYSTEMS(H4DO)>STARTER>REMOVAL
  14. Separate the torque converter from drive plate.
    1. Remove the PCV hose No. 1. Ref. to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (H4DO)>PCV HOSE>REMOVAL>PCV HOSE NO. 1 .
    2. Disconnect the connector (A), and remove the plug (B) from the service hole.
      G13950309Courtesy of SUBARU OF AMERICA, INC.
    3. Insert the wrench into the crank pulley bolt, and rotate the crank pulley to remove the bolts (4 places) securing the torque converter to the drive plate.
      G13950310Courtesy of SUBARU OF AMERICA, INC.
    4. Attach the ST to the converter case.

      Preparation tool: 

      ST: STOPPER SET (498277200)

      G13950311Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the bolts which hold the upper side of the transmission.
    G13950312Courtesy of SUBARU OF AMERICA, INC.
  16. Set the ST1 and ST2.

    Preparation tool: 

    ST1: ENGINE SUPPORT BRACKET (41099AA012)

    ST2: ENGINE SUPPORT (41099AA020)

    G13950313Courtesy of SUBARU OF AMERICA, INC.
  17. Drain the CVTF. Ref. to.CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>CVTF>REPLACEMENT 
  18. Drain differential gear oil. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>DIFFERENTIAL GEAR OIL>REPLACEMENT .
  19. Remove the CVTF CVT inlet hose and CVTF CVT outlet hose. (Model with CVTF cooler (air cool))
    NOTE:

    Prepare the container for draining of engine oil. 

    G13950317Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the front drive shaft. Ref. to PROPELLER SHAFT / DRIVE SHAFT / AXLE>FRONT DRIVE SHAFT>REMOVAL
  21. Remove the propeller shaft. Ref. to PROPELLER SHAFT / DRIVE SHAFT / AXLE>PROPELLER SHAFT>REMOVAL
  22. Remove the hanger bracket. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>TRANSMISSION MOUNTING SYSTEM>REMOVAL > HANGER BRACKET 
  23. Disconnect the select cable from the transmission main body.
    CAUTION:

    Do not apply excessive load while holding the part (a). 

    G13950315Courtesy of SUBARU OF AMERICA, INC.
    G13950316Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the bolts and nuts which hold the lower side of transmission.
    G13950318Courtesy of SUBARU OF AMERICA, INC.
  25. Set the transmission jack under the transmission.
    CAUTION:

    Make sure that the support plates of transmission jack do not touch the oil pan. 

  26. Remove the transmission rear crossmember. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSMISSION MOUNTING SYSTEM>REMOVAL>TRANSMISSION REAR CROSSMEMBER AND REAR CUSHION RUBBER .
  27. While lowering the transmission jack gradually, fully retract the ST (ENGINE SUPPORT), and then tilt the engine rearward.
  28. Remove the transmission body.
    NOTE:

    Adjust the position and angle of the transmission jack so that the engine and the transmission are aligned straight. 

  29. Remove the rear cushion rubber. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSMISSION MOUNTING SYSTEM>REMOVAL>TRANSMISSION REAR CROSSMEMBER AND REAR CUSHION RUBBER .
  30. Remove the transmission cover (rear).
    G13950319Courtesy of SUBARU OF AMERICA, INC.
  31. Remove the CVTF cooler pipe No. 1. (Model with CVTF cooler (air cool))
    G13950320Courtesy of SUBARU OF AMERICA, INC.
  32. When overhauling the transmission body, refer to "Preparation for overhaul". Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>PREPARATION FOR OVERHAUL>PROCEDURE .
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