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Electric Power Steering Gearbox: Installation

CAUTION:
  • When raising the transmission jack, make sure that the tie-rod end and the drive shaft boot do not interfere. The drive shaft boot may be damaged.
  • For the non-reusable parts, always use new parts.
  • Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.
  1. Install the steering gearbox assembly and stiffener to the crossmember COMPL.
    CAUTION: Always use new bolts, since the mounting bolts of the steering gearbox assembly are lubricated.

    Tightening torque: 

    Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to POWER ASSISTED SYSTEM (POWER STEERING)>GENERAL DESCRIPTION>COMPONENT>STEERING GEARBOX .

  2. Install the steering gearbox assembly harness.
  3. Install the universal joint LWR. Ref. to POWER ASSISTED SYSTEM (POWER STEERING)>UNIVERSAL JOINT>INSTALLATION .
  4. Install the tie-rod end.
    NOTE: When tightening the castle nut, tighten the castle nut to the specified torque first, then tighten it further but within 60° until the hole in the ball stud is aligned with a slot in castle nut.

    Tightening torque: 

    27 N.m (2.8 kgf-m, 19.9 ft-lb)

  5. Insert a new cotter pin and secure the castle nut.
  6. Install the stabilizer front. Ref. to FRONT SUSPENSION>STABILIZER>INSTALLATION>STABILIZER .
  7. Install the center exhaust pipe (rear). Ref. to EXHAUST (H4DOTC)>CENTER EXHAUST PIPE>INSTALLATION>CENTER EXHAUST PIPE (REAR) .
  8. Install the sub frame COMPL. Ref. to FRONT SUSPENSION>SUB FRAME>INSTALLATION .
  9. Install the crossmember support front. Ref. to FRONT SUSPENSION>CROSSMEMBER SUPPORT>INSTALLATION .
  10. Install the under cover front.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb)

  11. Install the front wheels and lower the vehicle.

    Tightening torque: 

    120 N.m (12.2 kgf-m, 88.5 ft-lb)

  12. Install the power steering harness connector and harness in the engine compartment.
  13. Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  14. After adjusting toe-in and steering angle, tighten the lock nut on tie-rod end.

    Tightening torque: 

    85 N.m (8.7 kgf-m, 62.7 ft-lb)

    NOTE: When adjusting toe-in, hold the boot - steering gearbox as shown to prevent it from being rotated or twisted. If it becomes twisted, straighten it.
    G11245602Courtesy of SUBARU OF AMERICA, INC.
  15. Perform VDC sensor midpoint setting mode. Ref. to VEHICLE DYNAMICS CONTROL (VDC)>VDC CONTROL MODULE AND HYDRAULIC CONTROL UNIT (VDCCM & H/U)>ADJUSTMENT>VDC SENSOR MIDPOINT SETTING MODE .
  16. Perform the lane keep assist learning value clear. Ref. to EYESIGHT (DIAGNOSTICS)>WORK SUPPORT .