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Home >> Subaru >> 2023 >> Crosstrek Base, Standard Trans >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (Except For HEV) >> Fuel Tank >> Assembly
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Fuel Tank: Assembly

  1. Install the cushion assembly (A) to the fuel tank. (When replacing with a new part)
    NOTE: After installing the cushion assembly, confirm that the claw section on the cushion assembly is securely inserted into the fuel tank.
  2. Attach the cushion (B) to the fuel tank. (When replacing with a new part)
    NOTE:
    • When replacing the fuel tank with a new one, attach a new cushion before using.
    • Before attaching the cushion, degrease the attaching surface of fuel tank.
    • Impreza model
      G16340726Courtesy of SUBARU OF AMERICA, INC.
    • Crosstrek model
      G14601095Courtesy of SUBARU OF AMERICA, INC.
  3. Install the fuel tank cover to the fuel tank. (Impreza model)
    CAUTION: Check that the fuel tank cover has no deformation, cracks or other damages. If the fuel tank cover is defective, replace it with a new fuel tank cover.
    G16340728Courtesy of SUBARU OF AMERICA, INC.
  4. Attach the cushion to the fuel tank cover as shown in the figure. (Impreza model) (When replacing with a new part)
    NOTE: When replacing the fuel tank cover with a new one, attach a new cushion before using.
    1. Degrease the fuel tank cover attaching surface.
    2. Attach cushions A and B while aligning with the fuel tank cover positioning protrusions. To do this, place and attach cushion A so that it protrudes approx. 10 mm (0.39 in) from the fuel tank cover front end.
      G16340729Courtesy of SUBARU OF AMERICA, INC.
      (A)  Cushion A 
      (B)  Cushion B 
      (C)  Approx. 10 mm (0.39 in) 
      (D)  Positioning protrusion 
  5. Install the fuel tank cover to the fuel tank. (Crosstrek model)
    CAUTION: Check that the fuel tank cover has no deformation, cracks or other damages. If the fuel tank cover is defective, replace it with a new fuel tank cover.
    G14601097Courtesy of SUBARU OF AMERICA, INC.
  6. Install the fuel pump. (Impreza model) Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO (EXCEPT FOR HEV))>FUEL PUMP>INSTALLATION>IMPREZA MODEL .
  7. Install the fuel sub delivery tube. (Crosstrek model) Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO (EXCEPT FOR HEV))>Fuel Delivery and Evaporation Lines>INSTALLATION .
  8. Connect individual hoses to the fuel tank. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO (EXCEPT FOR HEV))>GENERAL DESCRIPTION>COMPONENT>FUEL TANK 1 .