Intake Manifold Assembly: Installation

Connect the fuel delivery tube (B). Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL DELIVERY AND EVAPORATION LINES>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE A) .
Connect the fuel delivery pipe (A). Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL DELIVERY AND EVAPORATION LINES>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE B) .
Install the clip (C) to the fuel pipe.

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Connect the fuel delivery pipe. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL DELIVERY AND EVAPORATION LINES>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE C) .

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Install the cylinder head plate.

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Set a new gasket and install the intake manifold assembly.
NOTE: Be careful not to let the engine wiring harness be caught by the parts.

Tightening torque:

25 N.m (2.5 kgf-m, 18.4 ft-lb)
- RH side
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- LH side
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Install the fuel delivery tube.

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Install the fuel pipe protector.
Tightening torque:

19 N.m (1.9 kgf-m, 14.0 ft-lb)

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Place the engine wiring harness and attach the engine wiring harness to the clip (D).
Connect terminal (C) and connector (B) to the main fuse box.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
Connect connector (A) to ECM. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>ENGINE CONTROL MODULE (ECM)>INSTALLATION .

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Secure the engine wiring harness to the bracket with claw (B), and secure the battery cable assembly with claw (A).

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Connect the connector (A).
Hold the engine wiring harness with a new clip (B).
NOTE: Install the clip while aligning the alignment mark of the engine wiring harness.

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Secure the battery cable assembly with the claw (D) and clip (C).
Install the engine wiring harness to the clip (B), and connect the connector (A).

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Connect the connector (A) and connector (B).

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Secure the battery cable assembly with the clip (A) and clip (B).
Connect the connector (C), connector (D), and the terminal (E).
Tightening torque:

15.5 N.m (1.6 kfg-m, 11.4 ft-lb)

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Set a new gasket, and install the stud bolts (B) using TORX® E8.
Tightening torque:

5 N.m (0.5 kgf-m, 3.7 ft-lb)
Install the nut (A) securing the EGR cooler.
Tightening torque:

19 N.m (1.9 kgf-m, 14.0 ft-lb)
Tighten the bolt (C) which secures the EGR cooler.
Tightening torque:

6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

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Connect the connector (A).
Install the fuel delivery tube clamp (B).
Install the clip (C).

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Connect the connector (A).
Connect the evaporation hose (B).
Connect the PCV hose No. 1 (C).
Secure the fuel pipe with the bolt.
Tightening torque:

6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

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When the engine coolant remains before removing the intake manifold assembly
1. Install the throttle body. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>THROTTLE BODY>INSTALLATION .
When the engine coolant has been drained before removing the intake manifold assembly
1. Connect the connector (A) and connect the preheater hoses (B).
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Install the air intake boot. Ref. to INTAKE (INDUCTION) (H4DO)>AIR INTAKE BOOT>INSTALLATION .
Install the collector cover. Ref. to INTAKE (INDUCTION) (H4DO)>COLLECTOR COVER>INSTALLATION .
Install the battery. Ref. to STARTING/CHARGING SYSTEMS (H4DO)>BATTERY>INSTALLATION .
If the fuel delivery tube is disconnected, perform the following work.
1. Install the fuel filler cap, and close the fuel filler lid.