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M/T Clutch System: Flywheel: Installation

  1. Press-fit a new pilot bearing using a press and an attachment of a suitable size, etc.
    CAUTION:
    • Make sure the pilot bearing is not slanted.
    • Be sure to push the outer race.

    Press-fit depth from the end surface of the flywheel: 

    0 - 0.4 mm (0 - 0.02 in)

    G16526381Courtesy of SUBARU OF AMERICA, INC.
    (A) 0 - 0.4 mm (0 - 0.02 in)
    (B) Attachment
    (C) Pilot bearing
  2. Temporarily install the crankshaft position sensor plate and flywheel.
    CAUTION: Install with the stamped mark of the crankshaft position sensor plate facing the transmission side.
    NOTE: Align the knock pin hole of the crankshaft position sensor plate to the knock pin of the crankshaft to secure the knock pin.
    G16526382Courtesy of SUBARU OF AMERICA, INC.
    (A) Flywheel
    (B) Crankshaft position sensor plate
  3. Using the ST. fasten the flywheel.
    NOTE: Use bolts with M8xP1.25 and a bolt length of approx. 15 mm for securing ST and the flywheel.

    Preparation tool: 

    ST: CRANKSHAFT STOPPER (498497100)

    G07680095Courtesy of SUBARU OF AMERICA, INC.
  4. Tighten the bolts which fasten the flywheel.
    1. Tighten the bolts which fasten the flywheel in the numerical order shown in the figure.

      Tightening torque: 

      30 N.m (3.1 kgf-m, 22.1 ft-lb)

    2. Using an angle gauge, tighten the bolts which fasten the flywheel in the numerical order shown in the figure.

      Tightening angle: 

      30° - 35°

      G07680096Courtesy of SUBARU OF AMERICA, INC.
  5. Remove ST (CRANKSHAFT STOPPER).
  6. Install the clutch disc and clutch cover. Ref. to CLUTCH SYSTEM>CLUTCH DISC AND COVER>INSTALLATION .
  7. Install the transmission body. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>TRANSMISSION ASSEMBLY>INSTALLATION .
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