Starter - Direct Drive: Overhaul: Reassembly

Lubricate all surfaces as shown in Fig 1. Install over-run clutch, stop ring and armature ring (if removed). Install brushes into brush holder. Align yoke and drive housing onto starter housing and install.

Fig 1: Samurai Starter Motor Lubrication Points
Courtesy of SUZUKI OF AMERICA, INC.
Place commutator cover over starter housing. Install 2 bolts and 2 screws holding commutator cover to starter housing. Align solenoid with scribe marks and install to drive housing.

Fig 2: Exploded View of Samurai Direct Drive Starter Motor
Courtesy of SUZUKI OF AMERICA, INC.
Install and tighten 2 solenoid-to-drive housing screws. Install starter housing field coil lead-to-solenoid terminal and tighten retaining nut.