LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> Electrical >> Starters >> Bench Testing >> Armature
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Bench Testing: Armature

  1. Inspect commutator for dirt or burn. See Fig 1 . Correct with sandpaper or lathe as necessary.
  2. NOTE: The following specification presupposes that the armature is free from bend. Bent armature must be replaced.
  3. Check commutator for uneven wear with the armature (1) supported on V-blocks (2). See Fig 2 . If deflection of dial gauge (4) pointer exceeds limit, repair or replace. See STARTER SPECIFICATIONS 
  4. Inspect the commutator for wear. See Fig 3 . If diameter is below limit, replace the armature.
  5. Inspect the commutator (1) for insulator (2) depth. See Fig 4 . Correct or replace if it is below the service limit.
Fig 1: Inspecting Armature
G00308547Courtesy of SUZUKI OF AMERICA CORP.
Fig 2: Checking Commutator Out Of Round
G00308548Courtesy of SUZUKI OF AMERICA CORP.
Fig 3: Inspecting Commutator Diameter
G00308549Courtesy of SUZUKI OF AMERICA CORP.
Fig 4: Inspecting Insulator Depth Of Commutator
G96G11300Courtesy of SUZUKI OF AMERICA CORP.