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Mechanical Inspection: Compression

WARNING: DO NOT use ignition switch during compression tests on fuel injected vehicles. Use a remote starter to crank engine. Fuel injectors on many models are triggered by ignition switch during cranking mode, which can create a fire hazard or contaminate the engine's oiling system.

Check engine mechanical condition using a compression gauge, vacuum gauge or an engine analyzer. See engine analyzer manual for specific instructions. Ensure engine is at normal operating temperature. Engine cranking speed must be at least 250 RPM during compression test.

COMPRESSION SPECIFICATIONS

Application Specification
Normal Compression Pressure (1) 199 psi (14.0 kg/cm2 )
Minimum Compression Pressure
Aerio, Esteem (1.8L) & Vitara (2) 170 psi (12 kg/cm2 )
Esteem (1.6L) (2) 156 psi (11 kg/cm2 )
Grand Vitara & XL-7 185 psi (13.0 kg/cm2 )
(1) Checked at 250 RPM.
(2) Maximum variation between cylinders is 14.2 psi (.9 kg/cm2 ).