LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2003 >> XL-7 Base, RWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Electrical Devices >> H25 Engine >> Repair Instructions >> Main Relay Inspection
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Main Relay Inspection

  1. Disconnect negative cable at battery.
  2. Remove main relay (1) from relay box (2).
    Fig 1: Removing Main Relay
    G01375021Courtesy of SUZUKI OF AMERICA CORP.
  3. Check resistance between each two terminals as in table below.

    If check results are as specified, proceed to next operation check. If not, replace.

    Main relay resistance 

    1. Between "A" and "B":  Infinity
    2. Between "C" and "D":  79 - 95 ohm at 20 °C (68 °F)
    Fig 2: Checking Resistance Between Relay Terminals (Power Not Applied)
    G01375022Courtesy of SUZUKI OF AMERICA CORP.
  4. Check that there is continuity between terminals "A" and "B" when battery is connected to terminals "C" and "D". If malfunction is found, replace.
    Fig 3: Checking Resistance Between Relay Terminals (Power Applied)
    G01375023Courtesy of SUZUKI OF AMERICA CORP.