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Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 1.6L (L91) (Introduction) >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Identifying Fuel Tank Retaining Nuts
    GM1376160Courtesy of GENERAL MOTORS CORP.
  1. Raise the fuel tank into position.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
    NOTE: Refer to Fuel Tank Strap Fastener Notice in Cautions and Notices.
  2. Install the fuel tank mounting straps and bolts.

    Tighten:  Tighten the fuel tank strap retaining bolts to 20 N.m (15 lb ft).

  3. Connect the fuel line.
  4. Connect the wiring harness clips and the fuel line clips as needed.
  5. Connect the fuel pump electrical connector.
  6. Connect the fuel vapor line.
  7. Connect the fuel tank filler tube and the fuel tank vent tube.
  8. Install the fuel tank filler tube clamp at the fuel tank.
  9. Install the front exhaust pipe. Refer to Front Pipe Replacement in Engine Exhaust.
    10. Fig 2: View of Front Exhaust Pipe
    GM1376159Courtesy of GENERAL MOTORS CORP.
  10. Install the parking brake cable retainer clamps and the support.

    Tighten:  Tighten the parking brake cable retainer clamps to 10 N.m (89 lb in).

  11. Connect the negative battery cable.
  12. Fill the fuel tank.
  13. Perform a leak check of the fuel tank and the fuel line connections.
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