Fuel Pump Assembly Disassembly and Assembly

Disassemble and reassemble fuel pump assembly, noting the following.

CAUTION:

While removing fuel level gauge, do not contact resistor plate (1) or deform arm (2). It may cause fuel level gauge to fail.
When removing grommet from fuel tube or bracket sub assembly, be very careful not to cause damage to grommet installed section (sealed section in bore). Should it be damaged, replace it with new one, or fuel will leak from that part.

When removing fuel level sensor (3), press snap-fit part (4) and slide it in the arrow direction as shown in figure.
When installing fuel level sensor to housing, fit fuel level sensor securely.

Fig 1: Pressing Snap-Fit Part
Courtesy of SUZUKI OF AMERICA CORP.