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Fuel Pump Assembly Removal and Installation: Installation

Reference: FUEL PUMP INSPECTION 

CAUTION: When connecting joint, clean outside surface of pipe where joint is to be inserted, push joint into pipe till joint lock clicks and check to ensure that pipes are connected securely, or fuel leak may occur.
  1. Clean mating surfaces of fuel pump assembly (1) and fuel tank.
  2. Put plate (2) on fuel pump assembly (1) by matching the protrusion of fuel pump assembly (3) to plate hole (4) as shown below.
    Fig 1: Locating Plate Hole
    G04847045Courtesy of SUZUKI OF AMERICA CORP.
  3. Install new gasket (2), fuel pump assembly (1) and earth bracket (5) with plate (3) to fuel tank (4).

    Tightening torque 

    Fuel pump assembly bolt a: 11 N.m (1.1 kg-m, 8.0 lb-ft) 

    Fig 2: Identifying Fuel Pump Assembly And Earth Bracket
    G04847046Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect fuel feed pipe (1) to fuel pump assembly (2).
    Fig 3: Identifying Fuel Feed Pipe And Fuel Pump Assembly
    G04847047Courtesy of SUZUKI OF AMERICA CORP.
  5. Install fuel tank to vehicle. Refer to FUEL TANK REMOVAL AND INSTALLATION .