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Transfer Output Retainer Assembly Disassembly and Reassembly: Disassembly

  1. Uncaulk transfer output flange nut.
  2. Remove transfer output flange nut while holding flange (1) by using special tool.

    Special Tool 

    (A): 09930-40113 

    Fig 1: Holding Flange With Special Tool
    G04847452Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove transfer output flange (1) by bearing puller (2).
    Fig 2: Identifying Transfer Output Flange And Bearing Puller
    G04847453Courtesy of SUZUKI OF AMERICA CORP.
  4. Drive out bevel pinion (1) from transfer output retainer by tapping it with plastic hammer (2).
    Fig 3: Driving Out Bevel Pinion From Transfer Output Retainer
    G04847454Courtesy of SUZUKI OF AMERICA CORP.
  5. Drive out front taper roller bearing (1) from bevel pinion (3) by using bearing puller (2) and hydraulic press.
    Fig 4: Pressing Out Front Taper Roller Bearing
    G04847455Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove oil seal (1) by using special tool.

    Special Tool 

    (A): 09913-50121 

    Fig 5: Identifying Special Tool On Oil Seal
    G04847456Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove rear taper roller bearing (1), pump seal (3) and spacers (2).
    Fig 6: Identifying Rear Taper Roller Bearing, Pump Seal And Spacers
    G04847457Courtesy of SUZUKI OF AMERICA CORP.
  8. Drive out outer races (2) (front and rear) by using brass bar (1).
Fig 7: Identifying Outer Races And Brass Bar
G04847458Courtesy of SUZUKI OF AMERICA CORP.