Engine Mechanical
- Precautions
- General Description
- Camshaft Timing Drive Design Identification
- Schematic and Routing Diagram
- Component Location
- Diagnostic Information and Procedures
- Diagnostic Starting Point - Engine Mechanical
- Symptoms - Engine Mechanical
- Base Engine Misfire without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Engine Noise Under Load
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Engine Compression Test
- Cylinder Leakage Test
- Crankcase Ventilation System Inspection/Diagnosis
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Drive Belt Tensioner Diagnosis
- Vibration Analysis - Engine
- Vibration Analysis - Engine/Accessory Isolation
- Vibration Analysis - Engine Balance
- Engine Order Classification
- Repair Instructions
- Air Cleaner Outlet Duct Replacement
- Air Cleaner Element Replacement
- Air Cleaner Assembly Replacement
- Throttle Body Assembly Replacement
- Throttle Body Service
- Drive Belt Replacement
- Drive Belt Tensioner Replacement
- Drive Belt Idler Pulley Replacement
- Engine Mount Inspection
- Engine Rear Mount Replacement
- Engine Mount Replacement - Right Side
- Engine Mount Bracket Replacement - Right Side
- Engine Mount Strut Replacement - Right Side
- Engine Mount Strut Bracket Replacement - Right Side
- Fuel Injector Sight Shield Replacement
- Crankcase Ventilation Hoses/Pipes Replacement (Front)
- Crankcase Ventilation Hoses/Pipes Replacement (Rear)
- Upper Intake Manifold Replacement
- Lower Intake Manifold Replacement
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Camshaft Cover Replacement - Left Side
- Camshaft Cover Replacement - Right Side
- Engine Front Cover Replacement
- Secondary Camshaft Drive Chain Replacement - Left Side
- Secondary Camshaft Drive Chain Replacement - Right Side
- Secondary Camshaft Drive Chain Tensioner Replacement - Left Side
- Secondary Camshaft Drive Chain Tensioner Replacement - Right Side
- Secondary Camshaft Drive Chain Shoe Replacement - Left Side
- Secondary Camshaft Drive Chain Shoe Replacement - Right Side
- Secondary Camshaft Drive Chain Guide Replacement - Left Side
- Secondary Camshaft Drive Chain Guide Replacement - Right Side
- Primary Camshaft Drive Chain and Sprockets Replacement
- Camshaft Intermediate Drive Chain Idler Sprocket Replacement - Left Side
- Primary Camshaft Drive Chain Tensioner Replacement
- Primary Camshaft Drive Chain Guide Replacement - Lower
- Primary Camshaft Drive Chain Guide Replacement - Upper
- Camshaft Position Actuator Replacement - Bank 2 (Left Side) Exhaust
- Camshaft Position Actuator Replacement - Bank 1 (Right Side) Exhaust
- Camshaft Position Actuator Replacement - Bank 2 (Left Side) Intake
- Camshaft Position Actuator Replacement - Bank 1 (Right Side) Intake
- Setting Camshaft Timing
- Camshaft Replacement - Left Side
- Camshaft Replacement - Right Side
- Valve Rocker Arm Replacement - Left Side
- Valve Rocker Arm Replacement - Right Side
- Valve Lifter Replacement - Left Side
- Valve Lifter Replacement - Right Side
- Valve Stem Oil Seal and Valve Spring Replacement - Left Side
- Valve Stem Oil Seal and Valve Spring Replacement - Right Side
- Cylinder Head Replacement - Left Side
- Cylinder Head Replacement - Right Side
- Engine Flywheel Replacement
- Crankshaft Rear Oil Seal and Housing Replacement
- Engine Replacement
- Drive Belt Tensioner Removal
- Crankshaft Balancer Removal
- Engine Flywheel Removal
- Intake Manifold Removal
- Camshaft Cover Removal - Left Side
- Camshaft Cover Removal - Right Side
- Engine Front Cover Removal (Third Design)
- Engine Front Cover Removal (Fourth Design)
- Secondary Camshaft Drive Chain Tensioner Removal - Right Side (Third Design)
- Secondary Camshaft Drive Chain Tensioner Removal - Right Side (Fourth Design)
- Secondary Camshaft Drive Chain Shoe Removal - Right Side (Third Design)
- Secondary Camshaft Drive Chain Shoe Removal - Right Side (Fourth Design)
- Secondary Camshaft Drive Chain Guide Removal - Right Side (Third Design)
- Secondary Camshaft Drive Chain Guide Removal - Right Side (Fourth Design)
- Secondary Camshaft Drive Chain Removal - Right Side (Third Design)
- Secondary Camshaft Drive Chain Removal - Right Side (Fourth Design)
- Primary Camshaft Drive Chain Tensioner Removal (Third Design)
- Primary Camshaft Drive Chain Tensioner Removal (Fourth Design)
- Primary Camshaft Drive Chain Guide Removal - Upper (Third Design)
- Primary Camshaft Drive Chain Guide Removal - Upper (Fourth Design)
- Primary Camshaft Drive Chain Guide Removal - Lower (Third Design)
- Primary Camshaft Drive Chain Guide Removal - Lower (Fourth Design)
- Primary Camshaft Drive Chain Removal (Third Design)
- Primary Camshaft Drive Chain Removal (Fourth Design)
- Camshaft Intermediate Drive Chain Idler Removal - Right Side (Third Design)
- Camshaft Intermediate Drive Chain Idler Removal - Right Side (Fourth Design)
- Secondary Camshaft Drive Chain Tensioner Removal - Left Side (Third Design)
- Secondary Camshaft Drive Chain Tensioner Removal - Left Side (Fourth Design)
- Secondary Camshaft Drive Chain Shoe Removal - Left Side (Third Design)
- Secondary Camshaft Drive Chain Shoe Removal - Left Side (Fourth Design)
- Secondary Camshaft Drive Chain Guide Removal - Left Side (Third Design)
- Secondary Camshaft Drive Chain Guide Removal - Left Side (Fourth Design)
- Secondary Camshaft Drive Chain Removal - Left Side (Third Design)
- Secondary Camshaft Drive Chain Removal - Left Side (Fourth Design)
- Camshaft Intermediate Drive Chain Idler Removal - Left Side (Third Design)
- Camshaft Intermediate Drive Chain Idler Removal - Left Side (Fourth Design)
- Crankshaft Sprocket Removal (Third Design)
- Crankshaft Sprocket Removal (Fourth Design)
- Camshaft Position Actuator Removal - Left Side Exhaust (Third Design)
- Camshaft Position Actuator Removal - Left Side Exhaust (Fourth Design)
- Camshaft Position Actuator Removal - Left Side Intake (Third Design)
- Camshaft Position Actuator Removal - Left Side Intake (Fourth Design)
- Camshaft Position Actuator Removal - Right Side Exhaust (Third Design)
- Camshaft Position Actuator Removal - Right Side Exhaust (Fourth Design)
- Camshaft Position Actuator Removal - Right Side Intake (Third Design)
- Camshaft Position Actuator Removal - Right Side Intake (Fourth Design)
- Camshaft Removal - Left Side
- Valve Rocker Arm Removal - Left Side
- Valve Lifter Removal - Left Side
- Cylinder Head Removal - Left Side
- Camshaft Removal - Right Side
- Valve Rocker Arm Removal - Right Side
- Valve Lifter Removal - Right Side
- Cylinder Head Removal - Right Side
- Crankshaft Rear Oil Seal and Housing Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearings Removal
- Engine Block Disassemble
- Engine Block Cleaning and Inspection
- Crankshaft and Bearings Cleaning and Inspection
- Crankshaft Balancer Cleaning and Inspection
- Engine Flywheel Cleaning and Inspection
- Piston and Connecting Rod Disassemble
- Piston, Connecting Rod, and Bearings Cleaning and Inspection
- Piston and Connecting Rod Assemble
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Valve Spring Inspection and Measurement
- Valve and Seat Grinding
- Notes
- Valve Cleaning Procedure
- Valve Visual Inspection Procedure
- Valve Measurement and Reconditioning Overview
- Valve Seat Width Measurement Procedure
- Valve Seat Roundness Measurement Procedure
- Valve Margin Measurement Procedure
- Valve-to-Seat Concentricity Measurement Procedure
- Valve and Seat Reconditioning Procedure
- Valve Stem Height Measurement Procedure
- Cylinder Head Assemble
- Camshaft Cleaning and Inspection
- Valve Lifters Cleaning and Inspection
- Valve Rocker Arms Cleaning and Inspection
- Camshaft Timing Drive Components Cleaning and Inspection (Third Design)
- Camshaft Timing Drive Components Cleaning and Inspection (Fourth Design)
- Engine Front Cover Disassemble
- Engine Front Cover Cleaning and Inspection
- Engine Front Cover Assemble
- Camshaft Cover Disassemble
- Camshaft Cover Cleaning and Inspection
- Camshaft Cover Assemble
- Intake Manifold Disassemble
- Intake Manifold Cleaning and Inspection
- Intake Manifold Assemble
- Thread Repair
- Service Prior to Assembly
- Engine Block Assemble
- Crankshaft and Bearings Installation
- Piston, Connecting Rod, and Bearing Installation
- Crankshaft Rear Oil Seal and Housing Installation
- Cylinder Head Installation - Right Side
- Valve Lifter Installation - Right Side
- Valve Rocker Arm Installation - Right Side
- Camshaft Installation - Right Side
- Cylinder Head Installation - Left Side
- Valve Lifter Installation - Left Side
- Valve Rocker Arm Installation - Left Side
- Camshaft Installation - Left Side
- Camshaft Position Actuator Installation - Right Side Intake (Third Design)
- Camshaft Position Actuator Installation - Right Side Intake (Fourth Design)
- Camshaft Position Actuator Installation - Right Side Exhaust (Third Design)
- Camshaft Position Actuator Installation - Right Side Exhaust (Fourth Design)
- Camshaft Position Actuator Installation - Left Side Intake (Third Design)
- Camshaft Position Actuator Installation - Left Side Intake (Fourth Design)
- Camshaft Position Actuator Installation - Left Side Exhaust (Third Design)
- Camshaft Position Actuator Installation - Left Side Exhaust (Fourth Design)
- Crankshaft Sprocket Installation (Third Design)
- Crankshaft Sprocket Installation (Fourth Design)
- Camshaft Intermediate Drive Chain Idler Installation - Left Side (Third Design)
- Camshaft Intermediate Drive Chain Idler Installation - Left Side (Fourth Design)
- Secondary Camshaft Drive Chain Installation - Left Side (Third Design)
- Secondary Camshaft Drive Chain Installation - Left Side (Fourth Design)
- Secondary Camshaft Drive Chain Guide Installation - Left Side (Third Design)
- Secondary Camshaft Drive Chain Guide Installation - Left Side (Fourth Design)
- Secondary Camshaft Drive Chain Shoe Installation - Left Side (Third Design)
- Secondary Camshaft Drive Chain Shoe Installation - Left Side (Fourth Design)
- Secondary Camshaft Drive Chain Tensioner Installation - Left Side (Third Design)
- Secondary Camshaft Drive Chain Tensioner Installation - Left Side (Fourth Design)
- Camshaft Intermediate Drive Chain Idler Installation - Right Side (Third Design)
- Camshaft Intermediate Drive Chain Idler Installation - Right Side (Fourth Design)
- Primary Camshaft Drive Chain Installation (Third Design)
- Primary Camshaft Drive Chain Installation (Fourth Design)
- Primary Camshaft Drive Chain Guide Installation - Lower (Third Design)
- Primary Camshaft Drive Chain Guide Installation - Lower (Fourth Design)
- Primary Camshaft Drive Chain Guide Installation - Upper (Third Design)
- Primary Camshaft Drive Chain Guide Installation - Upper (Fourth Design)
- Primary Camshaft Drive Chain Tensioner Installation (Third Design)
- Primary Camshaft Drive Chain Tensioner Installation (Fourth Design)
- Secondary Camshaft Drive Chain Installation - Right Side (Third Design)
- Secondary Camshaft Drive Chain Installation - Right Side (Fourth Design)
- Secondary Camshaft Drive Chain Guide Installation - Right Side (Third Design)
- Secondary Camshaft Drive Chain Guide Installation - Right Side (Fourth Design)
- Secondary Camshaft Drive Chain Shoe Installation - Right Side (Third Design)
- Secondary Camshaft Drive Chain Shoe Installation - Right Side (Fourth Design)
- Secondary Camshaft Drive Chain Tensioner Installation - Right Side (Third Design)
- Secondary Camshaft Drive Chain Tensioner Installation - Right Side (Fourth Design)
- Engine Front Cover Installation (Third Design)
- Engine Front Cover Installation (Fourth Design)
- Camshaft Cover Installation - Left Side
- Camshaft Cover Installation - Right Side
- Intake Manifold Installation
- Engine Flywheel Installation
- Crankshaft Balancer Installation
- Drive Belt Tensioner Installation
- Engine Prelubing
- Specifications
- Special Tools and Equipment