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Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Repair Instructions >> Secondary Fuel Tank Module Replacement >> Installation Procedure
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Installation Procedure

  1. If the fuel level sending unit is being replaced, install the fuel level sending unit into the new fuel pump. Refer to FUEL LEVEL SENSOR REPLACEMENT - SECONDARY .
    Fig 1: Pressing Down On Tab
    G05465744Courtesy of SUZUKI OF AMERICA CORP.
  2. Connect the suction port (1).
    Fig 2: Identifying Secondary Fuel Pump Module, Level Sender And Fuel Pump-To-Tank Seal
    G05465745Courtesy of SUZUKI OF AMERICA CORP.
  3. Insert the new secondary fuel pump module (2) with the level sender and new fuel pump-to-tank seal. Ensure the orientation tabs are aligned.
  4. Use the J39765-A to install the fuel pump lock ring.
  5. Connect the EVAP line quick connect. Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  6. Install the fuel tank. Refer to FUEL TANK REPLACEMENT (FWD)  or FUEL TANK REPLACEMENT (AWD) .