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ESP® Hydraulic Unit/Control Module Assembly Removal and Installation: Installation

  1. Install ESP® hydraulic unit/control module assembly (1) to bracket (2).

    Tightening torque 

    ESP® hydraulic unit/control module assembly bolt (a): 9 N.m (0.9 kg-m, 7.0 lbf-ft) 

  2. Install ESP® hydraulic unit/control module assembly with bracket to vehicle body.
  3. Tighten ABS hydraulic unit/control module assembly bracket bolt as follows.
    1. Tighten bracket bolt "1" and "2" by hand.
    2. Then tighten bracket bolt to specified torque. Tighten order "1" → "2".

      Tightening torque 

      ESP® hydraulic unit/control module assembly bracket bolt (b): 26 N.m (2.6 kg-m, 19.0 lbf-ft) 

  4. Connect brake pipe to ESP® hydraulic unit/control module assembly.

    Special Tool 

    : 09950-78220 

    Tightening torque 

    Brake pipe flare nut (M10) (c): 16 N.m (1.6 kg-m, 12.0 lbf-ft) 

    Tightening torque 

    Brake pipe flare nut (M12) (d): 19 N.m (1.9 kg-m, 14.0 lbf-ft) 

    Fig 1: Installing ESP® Hydraulic Unit/Control Module Assembly To Bracket
    G06866706Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect ESP® hydraulic unit/control module assembly connector (1) by pull up the lock lever (2).
    Fig 2: Connecting ESP® Hydraulic Unit/Control Module Assembly Connector
    G06866707Courtesy of SUZUKI OF AMERICA CORP.
  6. Connect negative (-) cable to battery.
  7. Bleed air from brake system, see AIR BLEEDING OF BRAKE SYSTEM .
  8. Check each installed part for fluid leakage.
  9. Connect SUZUKI scan tool to DLC.
  10. Turn ignition switch to ON position. And SLIP indicator light flush. (Other than replace with new one) If other than SLIP indicator light lights, check DTC and repair it.
  11. Turn ignition switch to ON position. And ESP® warning light, SLIP indicator light, ESP® OFF light, EBD warning light (brake warning light) lights and ABS warning light flush. (Replace new one)
  12. Check DTC.
    NOTE: If any DTC(s) other than C1075 are detected, sensor calibration can not be completed. Repair the detected it(s) first.
  13. Perform SENSOR CALIBRATION OF ESP® .
  14. Perform ESP® HYDRAULIC UNIT OPERATION CHECK .
  15. Turn ignition switch to OFF position once and then ON position. In this state, make sure that indicator light and warning light turns off.
  16. Check DTC(s) are not stored in ESP® hydraulic unit/control module.