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Engine Control Module Power Source Circuit: RAV4

  1. Remove glove box for access to Engine Control Module (ECM). ECM is located near passenger's side kick panel, just below instrument panel. For illustration of ECM location, see THEORY & OPERATION article. Note ECM electrical connector terminals. See Figure.
  2. Turn ignition on. Using voltmeter, check voltage between terminals No. 16 (Black/Red or Light Green wire) at ECM electrical connector E8 and No. 17 (Brown wire) at ECM electrical connector E5. There are 2 different wiring harnesses used. Wire color at terminal No. 16 may vary according to wiring harness used. This is the +B and E1 terminals at ECM. Voltage should be 9-14 volts. If voltage is within specification, diagnose by symptom. See TROUBLE SHOOTING - NO CODES article. If voltage is not within specification, check for open in wiring harness and electrical connectors between terminal No. 17 (Brown wire) at ECM electrical connector E5 and body ground. See WIRING DIAGRAMS article. If wiring harness and electrical connectors are okay, go to next step. If wiring harness or electrical connector is defective, repair as necessary.
  3. Turn ignition off. Check for open and short in Black/Red or Light Green wire between EFI main relay and terminal No. 16 at ECM electrical connector E8. See WIRING DIAGRAMS article. EFI main relay is located in fuse/relay box at driver's side front corner of engine compartment, just in front of strut tower. If wiring is okay, go to next step. If wiring is defective, repair as necessary.
  4. Turn ignition on. Using voltmeter, check voltage between body ground and terminal No. 2 (Black/Orange or White wire) at ECM electrical connector E8. This is the IGSW terminal at ECM. Voltage should be 9-14 volts. If voltage is not within specification, go to next step. If voltage is within specification, go to step  9.
  5. Check for defective IG2 fuse. IG2 fuse is located in fuse box behind driver's side of instrument panel. If IG2 fuse is okay, go to next step. If IG2 fuse is defective, repair short in wiring harness and components connected to IG2 fuse. See WIRING DIAGRAMS article.
  6. Check for defective AM2 fuse. AM2 fuse is located in fuse/relay box at driver's side front corner of engine compartment. If AM2 fuse is okay, go to next step. If AM2 fuse is defective, repair short in wiring harness and components connected to AM2 fuse. See WIRING DIAGRAMS article.
  7. Check ignition switch. See IGNITION SWITCH  under ENGINE SENSORS & SWITCHES. If ignition switch is okay, go to next step. If ignition switch is defective, replace ignition switch. See IGNITION SWITCH under ENGINE SENSORS & SWITCHES in REMOVAL, OVERHAUL & INSTALLATION - 4-CYLINDER article.
  8. Check for open in wiring harness and electrical connectors between battery and ignition switch, and between ignition switch and terminal No. 2 (Black/Orange or White wire) at ECM electrical connector E8. See WIRING DIAGRAMS article. Repair wiring harness or electrical connectors as necessary.
  9. Ensure ignition is on. Using voltmeter, check voltage between body ground and terminal No. 8 (Green/White or White wire) at ECM electrical connector E8. This is the MREL terminal at ECM. Voltage should be 9-14 volts. If voltage is within specification, go to next step. If voltage is not within specification, check ECM ground circuit. See WIRING DIAGRAMS article. If ECM ground circuit is defective, repair ground circuit as necessary. If ECM ground circuit is okay, replace ECM. On models equipped with engine immobilizer system, if ECM is replaced, ECM must be programmed with proper ignition key code for engine immobilizer system. Models equipped with engine immobilizer system may be identified by looking at the ignition key. On models equipped with engine immobilizer system, the top of the ignition key is thicker than a standard ignition key, as a transponder chip is incorporated into the top of the ignition key. For programming procedures, see COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION, or appropriate ENGINE IMMOBILIZER SYSTEMS article in ACCESSORIES & EQUIPMENT.
  10. Check for defective EFI No. 1 fuse. EFI No. 1 fuse is located in fuse/relay box at driver's side front corner of engine compartment. EFI No. 1 fuse may also be referred to as EFI1 fuse. If EFI No. 1 fuse is okay, go to next step. If EFI No. 1 fuse is defective, repair short in wiring harness and components connected to EFI No. 1 fuse. See WIRING DIAGRAMS article.
  11. Check operation of EFI main relay. See EFI MAIN RELAY  under MODULES, MOTORS, RELAYS & SOLENOIDS. If EFI main relay operates properly, go to next step. If EFI main relay is defective, replace EFI main relay.
  12. Check for open in wiring harness and electrical connectors between EFI main relay, EFI No. 1 fuse and battery. See WIRING DIAGRAMS article. If wiring harness and electrical connectors are okay, go to next step. If wiring harness or electrical connector is defective, repair as necessary.
  13. Check for open and short in wiring harness and electrical connectors between terminal No. 8 (Green/White or White wire) at ECM electrical connector E8 and EFI main relay, and for open in White/Black wire between EFI main relay and body ground. See WIRING DIAGRAMS article. If wiring harness and electrical connectors are okay, test is complete. If wiring harness or electrical connector is defective, repair as necessary.
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