Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave of the adhesive on the body as much as possible.
2. Clean the cut surface of the adhesive with a piece of shop rag saturated in cleaner.
Fig 1: Cleaning & Shape Contact Surface Of Body
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1. Remove the damaged No. 2 stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
Fig 2: Cleaning Removed Glass
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1. Remove the damaged stoppers.
Fig 3: Removing Damaged Stoppers
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2. Cut off the old adhesive around the stopper installation area.
   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the body so that the notches on the body will align with the stoppers as shown in the illustration.

Fig 4: Installing Stoppers

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Attach new stoppers to the glass so that the ceramic notches on the glass will align with the stoppers as shown in the illustration.

A: 7.2 +/- 0.5 mm (0.283 +/- 0.020 in.) 

Attach new retainers to the glass with the ceramic notch on the glass aligned with the retainers as shown in the illustration.

Fig 5: Installing Retainers

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Attach new dams to the glass as shown in the illustration.

Fig 6: Installing Dams

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1. Place the glass in the correct position.
Fig 7: Placing Glass In Correct Position
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2. Check that all contacting parts of the glass rim are set perfectly even.
3. Place reference marks on the glass and body.
4. Remove the glass.

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 8: Cleaning Contact Surface Of Glass Using A Cleaner

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 9: Coating Primer To Exposed Part Of Body Using A Brush

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
Fig 10: Coating Contact Surface Of Glass With Primer "G"
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2. When the primer is applied by mistake to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
   TACKFREE TIME DESCRIPTION
   
   

   Temperature	Tackfree Time
   35°C (95 °F)	15 Minutes
   20 °C (68 °F)	100 Minutes
   5 °C (41 °F)	8 Hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration.
   Fig 11: Applying Adhesive

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   A: 13.5 mm (0.531 in.) 

   B: 8.0 mm (0.315 in.) 

1. Install the glass, aligning the reference marks using a suction rubber.
   Fig 12: Aligning Reference Marks

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   NOTE: Check to see that the stoppers are attached to the body correctly.
2. Lightly press the glass front surface for close contact.
3. Correct insufficient or protruded adhesive agent using a spatula.
   NOTE: Apply adhesive agent up to the windshield glass edge.
   Fig 13: Correcting Insufficient Adhesive Agent

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4. Install a new windshield moulding to the windshield glass before the adhesive agent hardens.
   NOTE: Install the moulding, aligning the center of moulding with the center of body.
5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.

Fig 14: Installing Windshield Moulding To Windshield Glass (W/O Rain Gutter)

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INSTALL SLIDING ROOF OPENING TRIM 

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten nuts by hand.
   Fig 15: Installing Windshield Moulding To Windshield Glass (W/Rain Gutter)

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3. Adjust the installation position of the wiper arms to the position as shown in the illustration.
   Fig 16: Adjusting Installation Position Of Wiper Arms

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   A: 52 mm (2.05 in.) 

   B: 30 +/- 10 mm (1.18 +/- 0.39 in.) 

   C: 21.3 mm (0.839 in.) 

4. Torque the 2 nuts.

   Torque: 24 N.m (248 kgf.cm, 18 ft.lbf) 

5. Install the 2 wiper arm head caps.