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Home >> Toyota >> 2003 >> MR2 C65M >> Repair and Diagnosis >> Engine Performance >> Ignition System >> Engine Ignition System >> Ignition System >> On-Vehicle Inspection >> 2. Inspect Spark Plugs
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2. Inspect Spark Plugs

NOTE:
  • Never use a wire brush for cleaning.
  • Never attempt to adjust the electrode gap on used spark plug.
  1. Remove the ignition coils. See IGNITION COIL .
  2. Check the electrode.
    • Using a megger (insulation resistance meter), measure the insulation resistance.

    Correct insulation resistance: 10 M/Ohms or more 

    If the resistance is less than the specified value, proceed to step  d).

    NOTE: If a megger is not available, the following simple method of inspection provides fairly accurate results.
    Fig 1: Using Tester To Check Spark Plug Insulation Resistance
    G01087929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • Simple Method:
      • Quickly race the engine to 4,000 RPM 5 times.
      • Remove the spark plug (See step  c).
      • Visually check the spark plug.
        Fig 2: Checking Spark Plug Electrode
        G01087930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        If the electrode is dry ... OK.

        If the electrode is wet... Proceed to step  d).

      • Reinstall the spark plug. See step  g).
  3. Using a 16 mm plug wrench, remove the spark plugs.
    Fig 3: Removing Spark Plug
    G01087932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Check the spark plug for thread damage and insulator damage.

    If abnormal, replace the spark plug.

    Fig 4: Recommended Replacement Spark Plugs
    G01087931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Check the spark plug electrode gap.
    Fig 5: Checking Spark Plug Gap
    G01087933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Maximum electrode gap for used spark plug: 

    1. 1.3 mm (0.051 in.) 

    If the gap is greater than maximum, replace the spark plug.

    Correct electrode gap for new spark plug: 

    1. 1.0 - 1.1 mm (0.039 - 0.043 in.) 

    NOTE: When adjusting the gap of a new spark plug, bend only the base of the ground electrode. Do not touch the tip. Never attempt to adjust the gap on a used plug.
  6. Clean the spark plugs.
    Fig 6: Cleaning Spark Plug
    G01087934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the electrode has traces of wet carbon, make it dry and then clean it with a spark plug cleaner.

    Air pressure: Below 588 kPa (6 kgf/cm 2  , 85 psi) 

    Duration: 20 seconds or less 

    NOTE: If there are traces of oil, remove them with gasoline before using the spark plug cleaner.
  7. Using a 16 mm plug wrench, install the spark plugs.

    Torque: 25 N.m (255 kgf.cm, 19 ft.lbf) 

  8. Reinstall the ignition coils. See IGNITION COIL .