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HV Battery: Installation

  1. INSTALL HV BATTERY 
    1. Set the HV battery to the body.
    2. Connect the battery hose to the body.
      CAUTION: Since alkaline electrolyte may be got on the hose end, carry out the operation with considerable care. 
  2. INSTALL BATTERY BRACKET 
    1. Install the RH and LH battery bracket with the 13 bolts and nut.

      Torque:  18 N.m (185 kgf.cm, 13 ft.lbf)

      Fig 1: Installing RH & LH Battery Bracket
      G03430965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install and tighten the 5 bolts for HV battery.

      Torque:  18 N.m (185 kgf.cm, 13 ft.lbf)

      Fig 2: Installing HV Battery
      G03430966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL HIGH TENSION CABLE 
    1. Install the earth terminal.
    2. Install the high tension cable with the 2 bolts.

      Torque:  5.0 N.m (50 kgf.cm, 44 in.lbf)

      Fig 3: Installing High Tension Cable
      G03430967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the battery carrier catch bracket with the 3 nuts.

      Torque:  8.0 N.m (80 kgf.cm, 71 in.lbf)

      Fig 4: Installing Battery Carrier Catch Bracket
      G03430968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: When installing a cover, never fail to pass the interlock button. 
  4. INSTALL DUCT (See  COMPONENTS  ) 
  5. CONNECT CONNECTOR 
    1. Connect the 2 connectors to the battery ECU.
    2. Connect the connector to the SMR.
    3. Connect the connector to the service plug assembly.
  6. INSTALL REAR SET (See  COMPONENTS  ) 
  7. INSTALL LUGGAGE TRIM (See  COMPONENTS  ) 
  8. INSTALL SERVICE PLUG (See  PRECAUTION  )