Tilt Steering Column: Installation

INSTALL MAIN SHAFT LOWER DUST SEAL
1. Install the main shaft lower dust seal with the 3 nuts.
  Torque: 4.9 N.m (50 kgf.cm, 43 in.lbf)
2. Connect the accelerator pedal with the 2 bolts.
3. Install the parking brake cable bracket with the 2 nuts.
  
  Fig 1: Installing Parking Brake Cable Bracket With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COLUMN HOLE COVER
INSTALL SLIDING YOKE
Install the sliding yoke to the main shaft assembly with the bolt.

Torque: 35 N.m (360 kgf.cm, 26 ft.lbf)
INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY
Temporarily install the No. 2 intermediate shaft assembly to the sliding yoke with the bolt.
INSTALL STEERING COLUMN ASSEMBLY
1. Install the steering column assembly with the 2 bolts and 2 nuts.
  Torque: 25 N.m (260 kgf.cm, 19 ft.lbf)
2. Connect the connectors.
INSTALL INSTRUMENT FINISH PANEL
Install the instrument finish panel with the 3 screws.
CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY
1. Align the matchmarks on the No. 2 intermediate shaft assembly and control valve shaft.
2. Install the bolt "B" and torque the bolt "A".
  
  Fig 2: Installing Bolt B And Torque Bolt A
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 35 N.m (360 kgf.cm, 26 ft.lbf)
INSTALL SHIFT LOCK COMPUTER SUB-ASSEMBLY
Install the shift lock computer sub-assembly with the screw.
CONNECT COLUMN HOLE COVER
Connect the column hole cover with the 3 clips.
INSTALL SHIFT LEVER ASSEMBLY (See INSTALLATION under COLUMN SHIFT ASSEMBLY )
CONNECT TRANSMISSION CONTROL CABLE

Fig 3: Installing Transmission Control Cable
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SPIRAL CABLE (See COMPONENTS ) .
INSTALL COMBINATION SWITCH WITH SPIRAL CABLE
1. Install the combination switch with spiral cable with the 3 screws.
2. Connect the airbag connector.
3. Connect the connectors.
INSTALL UPPER AND LOWER COLUMN COVERS
1. Install the upper column cover with the screw.
2. Install the lower column cover with the 3 screws.
INSTALL LOWER INSTRUMENT FINISH PANEL
1. Connect the connectors and DLC3 and install the lower instrument finish panel.
2. Install the screw and bolt.
3. Connect the hood lock release lever with the 2 screws.
CENTER SPIRAL CABLE
1. Check that the front wheels are facing straight ahead.
2. Turn the cable counterclockwise by hand until it becomes harder to turn.
3. Then rotate the cable clockwise about 2.5 turns to align the marks.
  
  Fig 4: Aligning Marks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  The cable will rotate about 2.5 turns to either left or right of the center.
INSTALL STEERING WHEEL
1. Align the matchmarks on the steering wheel and main shaft assembly.
2. Install the steering wheel set nut.
  Torque: 50 N.m (510 kgf.cm, 37 ft.lbf)
INSTALL STEERING WHEEL PAD
NOTE:
- Never use airbag parts from another vehicle. When replacing parts, replace with new ones.
- Make sure the wheel pad is installed with the specified torque.
- If the wheel pad has been dropped, or there are cracks, dents or other defects in the case or connector, replace the wheel pad with a new one.
- When installing the wheel pad, take care that the wirings do not interfere with other parts and that they are not pinched between other parts.
1. Connect the connector.
2. Connect the airbag connector.
3. Install the steering wheel pad after confirming that the circumference groove of the torx screws is caught on the screw case.
  
  Fig 5: Identifying Torx Screw And Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a torx socket wrench, torque the 2 screws.
  Torque: 8.8 N.m (90 kgf.cm, 78 in.lbf)
CHECK STEERING WHEEL CENTER POINT
PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT (See PRE-CHECK ) .