Body & Frame: Windows: Windshield: Installation

Fig 1: Cleaning & Shaping Contact Surface Of Body

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1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave as much of the adhesive on the body as possible.
2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

1. Remove the damaged stoppers and dam.
2. Using a scraper, remove the adhesive sticking to the glass.
Fig 2: Removing Adhesive From Glass Using A Scraper
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3. Clean the glass with cleaner.

Fig 3: Installing New Stoppers

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Install new stoppers onto the glass as shown in the illustration.

Fig 4: Installing New Dam

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Install new dam with double-stick tape all the way around of glass except where the dam is installed as shown in the illustration.

1. Place the glass in correct position.
Fig 5: Placing Glass In Correct Position
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2. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the fasteners.
3. Place the reference marks between the glass and body.
4. Remove the glass.

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 7: Coating Primer M To Exposed Part Of Body

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
Fig 8: Coating Edge Of Glass With Primer G
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2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle. Part No. 08850-00801 or equivalent
   NOTE: After cutting off the tip, use all adhesive within the described time in the table below.
   TEMPERATURE SPECIFICATION
   
   

   Temperature	Tackfree Time
   35°C(95°F)	15 Minutes
   20°C(68°F)	100 Minutes
   5°C(41°F)	8 Hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration.
   Fig 9: Coating Glass With Adhesive

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   1. Adhesive height: 
   2. A: 12 mm (0.47 in.) 
   3. B: 8 mm (0.31 in.) 

1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
Fig 10: Positioning Glass
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2. Using a spatula, apply adhesive on the glass rim.
3. Use a scraper to remove any excessive or protruding adhesive.
   Fig 11: Removing Excessive Adhesive

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   NOTE: Confirm that the dam is attached to the body panel, as shown in the illustration.
   Fig 12: Shaping Adhesive

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4. Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardness.
   NOTE: Take care not to drive the vehicle during the time described in the table below.
   TEMPERATURE SPECIFICATION
   
   

   Temperature	Minimum Time Prior To Driving The Vehicle
   35°C(95°F)	1.5 Hours
   20°C(68°F)	5 Hours
   5°C(41°F)	24 Hours

Fig 13: Installing Windshield Moulding & Windshield Outside Moulding

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Place new moulding onto the body and install it by hand.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with auto glass sealer. Part No. 08833-00030 or equivalent

1. Torque: 25 N.m (255 kgf.cm, 18 ft.lbf) 

1. Install the 2 holders with the 2 screws.
2. Install the 2 sun visors with the 4 screws.

1. Connect the connector, then install the roof console box with the 3 screws.
2. Install the roof console box cover.