Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cut surface of the adhesive with a piece of shop rag saturated in cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

Fig 1: Removing Adhesive

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1. Remove the damaged No. 2 stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
   NOTE:

   • Be careful not to damage the glass.
   • Do not touch the glass face after cleaning it.

Fig 2: Cleaning Removed Glass

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1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stopper installation area.
   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the body so that the notches on the body will align with the stoppers as shown in Fig 3 .

   HINT:

   Make sure that the stoppers are installed facing in the correct direction.

Fig 3: Removing Damaged Stoppers

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Attach new stoppers to the glass so that the ceramic notches on the glass will align with the stoppers as shown in Fig 4 .

HINT:

Make sure that the stoppers are installed facing the correct direction.

A: 7.2 +/- 0.5 mm (0.283 +/- 0.020 in.) 

Fig 4: Installing New Stoppers To Glass

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Attach new retainers to the glass with the ceramic notch on the glass aligned with the retainers as shown in Fig 5 .

Fig 5: Attaching New Retainers To Glass

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Attach new dams to the glass as shown in Fig 6 .

Fig 6: Installing New Dams To Glass

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are set perfectly even.
3. Place reference marks on the glass and body.
4. Remove the glass.

Fig 7: Placing Glass In Correct Position

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 8: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 9: Coating Contact Surface Of Body With Primer M

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in Fig 10 .
2. When the primer is applied by mistake to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
   NOTE:

   • Allow 3 minutes or more to dry the primer coated surface.
   • Do not keep any of the opened Primer G for later use.

Fig 10: Coating Edge Of Glass And Contact Surface With Primer G

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1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the time described in TEMPERATURE AND TACKFREE TIME FOR APPLYING ADHESIVE  .

   TEMPERATURE AND TACKFREE TIME FOR APPLYING ADHESIVE
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 11 .

   A: 13.5 mm (0.531 in.) 

   B: 8.0 mm (0.315 in.) 

Fig 11: Applying Adhesive To Contact Surface Of Glass

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1. Install the glass, aligning the reference marks using a suction rubber.

   HINT:

   Check to see that the stoppers are attached to the body correctly

2. Lightly press the glass front surface for close contact.
   Fig 12: Installing Windshield Glass

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3. Correct insufficient or protruded adhesive agent using a spatula.

   HINT:

   Apply adhesive agent up to the windshield glass edge.

   Fig 13: Applying Adhesive Agent Up To Windshield Glass Edge

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4. Install a new windshield moulding to the windshield glass before the adhesive agent hardens.

   HINT:

   Install the moulding, aligning the center of moulding with the center of body.

5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.
   Fig 14: Installing New Windshield Moulding To Windshield Glass (W/O Rain Gutter)

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   NOTE: Take care not to drive the vehicle during the time described in TEMPERATURE AND DRIVING TIMING  .
   TEMPERATURE AND DRIVING TIMING
   
   

   Temperature	Minimum time prior to driving the vehicle
   35°C (95°F)	1.5 hours
   20°C (68°F)	5 hours
   5 °C (41 °F)	24 hours

INSTALL SLIDING ROOF OPENING TRIM 

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten nuts by hand.
3. Adjust the installation position of the wiper arms to the position as shown in Fig 16 .

   A: 52 mm (2.05 in.) 

   B:30 +/- 10 mm (1.18 +/- 0.39 in.) 

   C:21.3 mm (0.839 in.) 

4. Torque the 2 nuts.

   Torque: 24 N.m (248 kgf.cm, 18 ft.lbf) 

5. Install the 2 wiper arm head caps.

Fig 16: Adjusting Installation Position Of Wiper Arms

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