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Fuel Pump: Disassembly

  1. DISCONNECT FUEL PUMP CONNECTOR 
  2. DISCONNECT GROUND PLATE 
  3. DISCONNECT FUEL SENDER GAUGE CONNECTOR 
    Fig 1: Disconnecting Fuel Pump Connector
    G02878897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FUEL SENDER GAUGE 

    Push down the portion of A with a finger, and push up the sender gauge.

    NOTE: Be careful that the arm of the sender gauge should not bend.
    Fig 2: Removing Fuel Sender Gauge
    G02878898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL FILTER 
    1. Remove the screw, and pull out the fuel filter.
    2. Remove the O-ring from the fuel filter.

    HINT:

    At the time of installation, please refer to the following items. Install the pump filter with a new clip.

    Fig 3: Removing Fuel Filter
    G02878899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FUEL PUMP FLANGE 

    Using a screwdriver, remove the snap fit portion in the order of 1, 2 and 3 as shown in Fig 4 .

    HINT:

    At the time of installation, please refer to the following items. Apply a light coat of gasoline to a new O-ring, and install it to the fuel filter.

    Fig 4: Removing Fuel Pump Flange
    G02878900Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL PUMP LEAD WIRE 
    Fig 5: Removing Fuel Pump Lead Wire
    G02878901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE "C" BRACKET, RUBBER CUSHION AND FUEL PUMP 

    Using a screwdriver, remove the snap fit portion in the order of 1, 2 and 3 as shown in Fig 6 .

    Fig 6: Removing Bracket, Rubber Cushion And Fuel Pump
    G02878902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FUEL PUMP FILTER FROM FUEL PUMP 
    1. Using a small screwdriver, remove the clip.
    2. Pull out the pump filter.

    HINT:

    At the time of installation, please refer to the following items. Install the pump filter with a new clip.

    Fig 7: Removing Clip
    G02878903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002