On-Vehicle Inspection

CHECK FUEL PRESSURE
1. Prepare for the inspection.
  1. Prepare a NEW fuel tube.
  2. Using a cutter knife, cut off the protector of the fuel tube as illustrated. Tear off the protector by hand, then remove the fuel tube connector.
  WARNING: If the protector is cut too deeply using a cutter, the O-ring of the fuel tube connector will be damaged.
  
  Fig 1: Checking Protector Of Fuel Tube Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Discharge fuel system pressure (see PRECAUTION ).
3. Remove the rear floor board No. 2 (see REAR FLOOR BOARD NO. 2 REMOVAL ).
4. Remove the deck floor box rear (see DECK FLOOR BOX REAR REMOVAL ).
5. Remove the rear floor board No. 3 (see REAR FLOOR BOARD NO. 3 REMOVAL ).
6. Using a voltmeter, measure battery voltage.
  1. Standard: 9.0 to 14 V
7. Disconnect the engine wire No. 3 (battery negative terminal) (see ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL) REPLACEMENT ).
8. Disconnect the fuel tube (see ) FUEL INJECTOR ASSY ).
9. Install SST and the fuel tube connector to the vehicle.
  1. SST 09268-41047 (95336-08070), 09268-45014 (09268-41200, 09268-41220, 09268-41250)
10. Wipe off the split gasoline.
11. Connect the engine wire No. 3 (battery negative terminal) (see ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL) INSTALLATION ).
  
  Fig 2: Installing SST And Fuel Tube Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. Connect the hand-held tester to the DLC3.
13. Measure the fuel pressure.
  Standard:
  
  304 to 343 kPa (3.1 to 3.5 kgf/cm2, 44 to 50 psi)
  - If the fuel pressure is greater than the standard value, replace the fuel tank.
  - If the fuel pressure is less than the standard value, check the connection of the fuel hose and the fuel tank.
  Fig 3: Connecting Hand Held Tester To DLC3
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. Disconnect the hand-held tester from the DLC3.
15. Set the vehicle to inspection mode (see INSPECTION MODE ).
16. Start the engine.
17. Measure the fuel pressure at idle.
  Standard:
  
  304 to 343 kPa (3.1 to 3.5 kgf/cm ² , 44 to 50 psi)
18. Stop the engine.
19. After stopping the engine, check that the fuel pressure does not change for 5 minutes.
  1. Standard: 147 kPa (1.5 kgf/cm ² , 21 psi) or more
  If the fuel pressure is not as specified, check tha fuel tank or fuel injector (see INSPECTION ).
20. After measuring the fuel pressure, disconnect the engine wire No. 3 (battery negative terminal). Remove SST and the fuel tube connector while paying attention to prevent gasoline splash.
21. Connect the fuel tube (see ) INSTALLING FUEL INJECTOR ASSY ).
CHECK FUEL PUMP
1. Connect the hand-held tester to the DLC3.
2. Turn the power switch ON (IG).
  NOTE: Do not start the engine.
3. Turn the hand-held tester ON.
4. Select the item: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP/SPD.
5. Check the fuel pump operation while operating it with the hand-held tester II.
If the fuel pump does not operate, replace the fuel tank.

Fig 4: Connecting Hand Held Tests To DLC3
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CHECK FOR FUEL LEAKS
1. Check that there are no leaks in the fuel system while fuel pressure is applied.