Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

   Fig 1: Cleaning & Shaping Contact Surface Of Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the damaged stoppers and dam.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
   Fig 2: Cleaning Removed Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Be careful not to damage the glass.
   • Do not touch the glass after cleaning it.

Install new stoppers onto the glass as shown in the illustration.

Fig 3: Installing New Stoppers

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install new dam with double-stick tape all the way around of glass except where the dam is installed as shown in the illustration.

Fig 4: Installing New Dam

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1. Place the glass in correct position.
2. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the fasteners.
3. Place the reference marks between the glass and body.
4. Remove the glass.
   Fig 5: Positioning Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Cleaning Contact Surface Of Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 7: Coating Contact Surface Of Body With Primer 'M'

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

Fig 8: Coating Contact Surface Of Glass With Primer 'G'

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Cut off the tip of the cartridge nozzle.

   Adhesive: Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the described time in the table below.

   TEMPERATURE & TACKFREE TIME
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 9.

   Adhesive height: 

   A: 12 mm (0.47 in.) 

   B: 8 mm (0.31 in.) 

   Fig 9: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
2. Using a spatula, apply adhesive on the glass rim.
   Fig 10: Positioning Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use a scraper to remove any excessive or protruding adhesive.
   Fig 11: Removing Excessive Or Protruding Adhesive Using Scraper

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Confirm that the dam is attached to the body panel, as shown in Fig 12.

4. Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardness.
   NOTE: Take care not to drive the vehicle during the time described in the table below.
   TEMPERATURE & MINIMUM TIME
   
   

   Temperature	Minimum time prior to driving the vehicle
   35°C (95°F)	1.5 hours
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

   Fig 12: Confirming Dam Is Attached To Body Panel

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Place new molding onto the body and install it by hand.

Fig 13: Installing Windshield Molding And Windshield Outside Molding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with auto glass sealer.

   Sealer: Part No. 08833-00030 or equivalent 

Torque: 25 N.m (255 kgf.cm, 18 ft.lbf) 

1. Install the 2 holders with the 2 screws.
2. Install the 2 sun visors with the 4 screws.

1. Connect the connector, then install the roof console box with the screw.
2. Install the roof console box cover.