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Fuel Pressure Regulator: Replacement

  1. REMOVE FUEL PUMP AND SENDER GAUGE ASSEMBLY FROM FUEL TANK (See  REPLACEMENT  ) 
  2. REMOVE FUEL SUCTION PLATE 
    1. Disconnect the fuel sender gauge connector and ground plate.
      Fig 1: Disconnecting Fuel Sender Gauge Connector & Ground Plate
      G02639401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using 2 screwdrivers, pry out the fuel suction plate.
      NOTE: Be careful not to damage the suction support and fuel suction plate.
      Fig 2: Prying Out Fuel Suction Plate Using Screwdrivers
      G02639402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the fuel pump connector.
      Fig 3: Disconnecting Fuel Pump Connector
      G02639403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PRESSURE REGULATOR 
    1. Disconnect the fuel return jet tube from the clamp.
    2. Pull out the pressure regulator.
    3. Remove the O-ring from the pressure regulator.
      Fig 4: Disconnecting Fuel Return Jet Tube From Clamp & Pulling Out Pressure Regulator
      G02639404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REINSTALL FUEL PRESSURE REGULATOR 
    1. Install a new O-ring to the pressure regulator.
      Fig 5: Installing O-Ring To Pressure Regulator
      G02639405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply a light coat of gasoline to the O-ring, and push into the pressure regulator.
    3. Connect the fuel return jet tube to the clamp.
      Fig 6: Pushing O-Ring Into Pressure Regulator & Connecting Fuel Return Jet Tube To Clamp
      G02639406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REINSTALL FUEL SUCTION PLATE 
    1. Connect the fuel pump connector.
      Fig 7: Connecting Fuel Pump Connector
      G02639407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel suction plate to the fuel filter and fuel pump assembly.
      Fig 8: Installing Fuel Suction Plate To Fuel Filter And Fuel Pump Assembly
      G02639408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the fuel sender gauge connector and ground plate.
    4. Fig 9: Connecting Fuel Sender Gauge Connector And Ground Plate
      G02639409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REINSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY TO FUEL TANK (See  REPLACEMENT  )