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Engine Ignition System: Inspection

  1. INSPECT SPARK PLUG 
    NOTE:
    • Do not use a wire brush for cleaning.
    • Do not attempt to adjust the electrode gap of a used spark plug.
    • Spark plug should be replaced every 200,000 km (120,000 miles).
    1. Check the electrode.
      1. Using an ohmmeter, measure the insulation resistance.
      Fig 1: Inspecting Spark Plug Using Ohmmeter
      G03062579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Correct insulation resistance: 10 MΩ or more 

      If the resistance is less then the specified value, proceed to step (d).

      HINT:

      If the ohmmeter is not available, do the following simple inspection instead.

    2. Simple inspection method:
      1. Run the engine to 4,000 RPM 5 times quickly.
      2. Remove the spark plug.
      3. Visually check the spark plug.
      4. If the electrode is dry. OK.
      5. If the electrode is wet. Proceed to step (C).
      6. Reinstall the spark plug.
    3. Check the spark plug for any damage on its thread and insulator.

      If there is damage, replace the spark plug.

      Fig 2: Inspecting Spark Plug Electrode
      G03062580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Recommended spark plug: 

      RECOMMENDED SPARK PLUG

      DENSO made SK20R11
      NGK made IFR6A11
      Fig 3: Checking Spark Plug For Any Damage On Its Thread And Insulator
      G03062581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check the spark plug electrode gap.
      Fig 4: Checking Spark Plug Electrode Gap
      G03062582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Maximum electrode gap for used spark plug: 

      1.3 mm (0.051 in.) 

      If the gap is greater than maximum, replace the spark plug.

      Correct electrode gap for new spark plug: 

      1.0 to 1.1 mm (0.039 to 0.043 in.) 

    5. Clean the spark plugs.
      Fig 5: Cleaning Spark Plug
      G03062583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the electrode has traces of wet carbon, clean the electrode with a spark plug cleaner then dry it.

      Air pressure: Blow 588 kPa (6 kgf/cm 2  , 85 psi) 

      Duration: 20 seconds or less 

    HINT:

    If there are traces of oil, remove it with gasoline before using the spark plug cleaner.

  2. INSPECT VVT SENSOR 
    1. Using an ohmmeter, measure the resistance between the terminals.

      RESISTANCE: 

      835 to 1,400 Ω at cold 

      1,060 to 1,645 Ω at hot 

    NOTE: "Cold" and "Hot" mean the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50 °C (122 °F) and "Hot" is from 50 °C (122 °F) to 100 °C (212 °F).
  3. INSPECT CRANKSHAFT POSITION SENSOR 
    1. Using an ohmmeter, measure the resistance between the terminals.

      RESISTANCE: 

      1,630 to 2,740 Ω at cold 

      2,065 to 3,225 Ω at hot 

    NOTE: "Cold" and "Hot" mean the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50 °C (122 °F) and "Hot" is from 50 °C (122 °F) to 100 °C (212 °F).