Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag dampen with cleanser.
   Fig 1: Shaping Adhesive

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1. Remove the damaged stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleanser.

Install new stoppers onto the glass.

A: 9 mm (0.35 in.) 

B: 25 mm (0.98 in.) 

Fig 3: Stopper Locations

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Install new dams with adhesive tape as shown.

A: 7 mm (0.28 in.) 

B: 20 mm (0.79 in.) 

Fig 4: Applying Adhesive To Glass

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and the body.
4. Remove the glass.
   Fig 5: Positioning Reference Marks

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Using cleanser, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Cleaning Contact Surface

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Using a brush, apply Primer M to the exposed part of the body on the vehicle side.

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
2. If the primer is coated wrongly to the area not specified by accident, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent. 

   HINT:

   After cutting off the tip, finish up all adhesive within the time described in TEMPERATURE AND TACKFREE TIME  .

   TEMPERATURE AND TACKFREE TIME
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown.

   A: 12.0 mm (0.472 in.) 

   B: 8.0 mm (0.315 in.) 

   Fig 9: Applying Adhesive On Glass

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1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
2. Using a spatula, apply adhesive on the glass rim.
   Fig 10: Installing Windshield Glass

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3. Use a scraper to remove any excess or protruding adhesive.
   Fig 11: Removing Excess Adhesive

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   HINT:

   Make sure the dam is attached to the body panel, as shown.

4. Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardens.
   Fig 12: Checking For Proper Attachment

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1. Conduct a leak test after the adhesive dried completely.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent. 

Apply adhesive to the molding installation area between the glass and the body.

Part No. 08833-00030 or equivalent. 

Fig 13: Applying Adhesive To Molding Installation Area

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Place a new molding onto the body and tap it by hand.

Fig 14: Installing Upper Outside Molding

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1. Using an air riveter with nose piece No. 4, install 4 new rivets and the outside No. 2 molding.

   HINT:

   Before using the air riveter with nose piece No. 4, cut 5 mm (0.20 in.) from the edge of nose piece No. 4 as shown.

   Fig 15: Outside No. 2 Molding Rivet Locations

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   NOTE:

   • Do not prize a riveter. It could damage the riveter and cause loose fitting and mandrel bend.
     Fig 16: Incorrect Rivet Installation (1 Of 3)

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   • Do not tilt the riveter when fasten the rivet to the material to avoid loose fitting.
   • Do not allow gap spacing between the rivet head and the material.
     Fig 17: Incorrect Rivet Installation (2 Of 3)

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   • Do not allow gap spacing between the materials.
     Fig 18: Incorrect Rivet Installation (3 Of 3)

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2. Use the same manner described above to the other side.

1. Install the cowl top ventilator louver LH.
2. Install the cowl top ventilator louver RH.

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions of the wiper arms to the positions as shown.

   A : Approx. 33 mm (1.30 in.) 

   B : Approx. 21 mm (0.83 in.) 

4. Torque the nuts.

   Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 

5. Install the 2 wiper arm head caps.
   Fig 19: Measuring Wiper Arm Position

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1. Install the inner rear view mirror with the 2 screws.
2. Connect the connector.
Fig 20: Locating Inner Rear View Mirror Screws
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Connect the connector, then install the overhead console box with the bolt.

Install the holders with the screws.

Install the double visors with the screws.

1. Install the sun visors with the screws, then connect the connectors.
2. Install the caps.

1. Install the front pillar garnish.
2. Use the same manner described above to the other side.
Fig 21: Front Pillar Garnish
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1. Install the front assist grip with the 2 screws, then install the 2 assist grip plugs.
2. Use the same manner described above to the other side.