Body & Frame: Windows: Windshield: Removal

1. Using a screwdriver, remove the 2 assist grip plugs, then remove the 2 screws and the front assist grip.

   HINT:

   Tape up the screwdriver tip before use.

2. Use the same manner described above to the other side.

1. Using a screwdriver, remove the front pillar garnish.

   HINT:

   Tape up the screwdriver tip before use.

2. Use the same manner described above to the other side.
Fig 1: Front Pillar Garnish
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1. Using a screwdriver, remove the caps.

   HINT:

   Tape up the screwdriver tip before use.

2. Remove the screws, then disconnect the connectors.
3. Remove the sun visors.

Remove the screws and the double visors.

Remove the screws and the holders.

1. Remove the bolt.
2. Using a screwdriver, remove the overhead console box, then disconnect the connector.

HINT:

Tape up the screwdriver tip before use.

Fig 2: Identifying Overhead Console Box Bolt & Clips

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1. Disconnect the connector.
2. Unfasten a screw, and remove the other screw and the inner rear view mirror.

Fig 3: Locating Inner Rear View Mirror Screws

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1. Remove the 2 wiper arm head caps and the 2 nuts.
2. Remove the 2 wiper arms.

1. Remove the cowl top ventilator louver RH.
2. Remove the cowl top ventilator louver LH.

1. Using a screwdriver, remove the outside No. 2 molding.

   HINT:

   Tape up the screwdriver tip before use.

2. Using a drill of less then 4 mm (0.16 in.).
3. Gently and vertically put the drill to the rivet and cut the rivet flanges.
   NOTE:

   • Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
   • Take cafe as the cut rivet is hot.

   Fig 4: Locating Outside No. 2 Molding Rivets

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
5. Using a heat light, heat the molding to 20 - 30°C (68 - 86°F).
   NOTE: Do not heat the molding excessively.
6. Tie both piano wire ends to wooden blocks or similar objects.
7. Cut the adhesive tape by pulling the piano wire as shown.
   NOTE:

   • If reusing the molding, take care not to damage the molding.
   • Do not damage the body.

   HINT:

   Apply protective tape to the outer surface to keep the surface from being scratched.

   Fig 5: Cutting Outside No. 2 Molding Adhesive Tape

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Remove the molding.
9. Use the same manner described above to the other side.

Using a knife, cut off the molding as shown.

Fig 6: Identifying Outside Upper Molding Cut Lines

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1. Push piano wire through between the body and glass from the interior.
2. Tie both wire ends to wooden blocks or similar objects.

   HINT:

   Apply protective tape to the outer surface to keep the surface from being scratched.

   Fig 7: Cutting Adhesive (1 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: When separating the glass, take care not to damage the paint and interior and exterior ornaments. To prevent scratching the safety pad from scratching when removing the windshield, place a plastic sheet between the piano wire and the safety pad.
3. Cut the adhesive by pulling the piano wire around it.
4. Remove the windshield glass.

Fig 8: Cutting Adhesive (2 Of 2)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002