Service Data
1ZZ-FE/2ZZ-GE:
Service Specifications - Starting And Charging (1ZZ-FE/2ZZ-GE)
| Starter assy | ||
| Specified current | 90 A or less at 11.5 V | |
| Starter relay assy | ||
| Resistance (3 - 5) | Standard | 10kΩ or higher |
| Below 1 Ω (Apply battery voltage to terminals 1 and 2) | ||
| Magnetic switch resistance | Terminal 50 - C | 1 Ω or lower |
| Terminal 50 - Switch body | 2 Ω or lower | |
| Starter armature | ||
| Resistance | Segments | 1 Ω or lower |
| Commutator-Armature coil | 10kΩ or higher | |
| Commutator depth | Standard | 3.1 mm (0.122 in.) |
| Maximum | 3.8 mm (0.150 in.) | |
| Starter commutator end frame assy | ||
| Brush length | Standard | 9.0 mm (0.354 in.) |
| Minimum | 4.0 mm (0.158 in.) | |
| Resistance | ||
| Positive (+) brush - Positive (-) brush | Standard | 10 kΩ or higher |
| Snap ring | ||
| Length | Maximum | 5.0 mm (0.197 in.) |
| Ignition or starter switch assy | ||
| Resistance | LOCK | 10 kΩ or higher |
| ACC | Below 1 Ω | |
| ON | Below 1 Ω | |
| START | Below 1 Ω | |
| Battery | ||
| Voltage | Standard | 12.5 to 12.9 V at 20°C (68°F) |
| Charging circuit without load | ||
| Amperage | Standard | 10 A or less |
| Voltage | Standard | 12.9 to 14.9 V |
| Charging circuit with load | ||
| Amperage | Standard | 30 A or more |
| Generator brush holder assy | ||
| Brush length | Standard | 9.5 to 11.5 mm (0.374 to 0.453 in.) |
| Minimum | 4.5 mm (0.177 in.) | |
| Generator regulator assy | ||
| Resistance | B and F | When the positive and negative poles of terminals F and B are switched over, there is a resistance of below 1 Ω in one direction but 10 kΩ or higher in the other direction |
| E and F | When the positive and negative poles of terminals F and E are switched over, there is a resistance of below 1 Ω in one direction but 10 kΩ or higher in the other direction | |
| Generator holder w/ rectifier | ||
| Resistance | Positive (+) and each rectifier terminal | When the positive and negative poles of the positive (+) terminal and each rectifier terminal are switched over, there is a resistance of below 1 Ω in one direction but 10 kΩ or higher in the other direction |
| Negative (-) and each rectifier terminal | When the positive and negative poles of the negative (-) terminal and each rectifier terminal are switched over, there is a resistance of below 1 Ω in one direction but 10 kΩ or higher in the other direction | |
| Generator rotor assy | ||
| Resistance | at 20°C (68°F) | 2.1 to 2.5 Ω |
| Slip ring diameter | Standard | 14.2 to 14.4 mm (0.559 to 0.567 in.) |
| Minimum | 14.0 mm (0.551 in.) | |
| Generator rectifier end frame | ||
| Resistance | Coil wires | Below 1 Ω |
| Coil wire and body | 1MΩ or higher | |