Back Door Glass: Replacement

HINT: The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.

1. REMOVE BACK DOOR PANEL SUB-ASSY UPPER OUTER 
   1. Remove the center stop lamp (see CENTER STOP LAMP ASSY ).
   2. Using a Torx wrench (T30), remove the 4 screws.
   3. Remove the 4 nuts.
      Fig 1: Removing Nuts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Remove the hose.
      Fig 2: Removing Hose

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   5. Using a knife, cut off the adhesive tape as shown in the illustration.
      NOTE: Do not damage the back door glass with the knife.
   6. Remove the back door panel upper outer, and then disconnect the clamp.
      Fig 3: Cutting Off Adhesive Tape

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. REMOVE REAR WIPER ARM ASSY (W/RR WIPER) (See  REAR WIPER MOTOR ASSY  ) 
3. REMOVE REAR WIPER LINK CAP (W/RR WIPER) (See  REAR WIPER MOTOR ASSY  ) 
4. REMOVE W/WASHER PACKING NUT REAR WIPER LINK PIVOT (W/RR WIPER) (See  REAR WIPER MOTOR ASSY  ) 
5. REMOVE RR WIPER MOTOR COVER (W/RR WIPER) (See  REAR WIPER MOTOR ASSY  ) 
6. REMOVE REAR WIPER MOTOR ASSY (W/RR WIPER) (See  REAR WIPER MOTOR ASSY  ) 
7. REMOVE BACK DOOR GLASS 
   1. Using a screwdriver, remove the back door stay from the back door panel.

      HINT: While supporting the back door by hand, remove the back door stay.

      Fig 4: Removing Back Door Stay From Back Door Panel

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Remove the back door stay bolt No. 1, back door stay retainer and back door stay packing No. 2 from back door glass.

      HINT:

      A: Back door stay bolt No. 1

      B: Back door stay packing No. 2

      C: Back door stay packing No. 1

      D: Back door stay retainer

      E: Back door glass

      Fig 5: Removing Back Door Stay Bolt No. 1, Back Door Stay Retainer And Back Door Stay Packing No. 2

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Remove the 4 nuts and back door glass.
      Fig 6: Removing Nuts And Back Door Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE BACK DOOR HINGE ASSY RH 
   1. Remove the 2 nuts, window glass spacer No. 1, back door hinge male pad and back door glass from the back door hinge assembly RH.
9. REMOVE BACK DOOR HINGE ASSY LH 
10. INSTALL BACK DOOR GLASS 

    Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

11. INSTALL BACK DOOR PANEL SUB-ASSY UPPER OUTER 
    1. If planning to reuse the back door panel upper outer:

       Clean the back door panel upper outer.

       1. Remove the adhesive tape from the back door panel upper outer.
       2. Wipe off the stains with cleaner.
    2. Apply new adhesive tape to the back door panel upper outer as shown in the illustration.
    3. Install the back door panel upper outer with the 4 screws and 4 nuts.
    Fig 7: Removing Adhesive Tape From Back Door Panel Upper Outer

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002