Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

HINT:

Even if all the adhesive has been removed, clean the body.

Fig 1: Cleaning And Shaping Contact Surface Of Adhesive

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the damaged stoppers and dam.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 2: Cleaning Removed Glass

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Install new stoppers onto the glass as shown.

Fig 3: Installing New Stoppers

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Install new dam with double-stick tape all the way around of glass except where the dam is installed as shown.

Fig 4: Installing New Dam

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1. Place the glass in correct position.
2. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the fasteners.
3. Place the reference marks between the glass and body.
4. Remove the glass.
   Fig 5: Positioning Glass

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 7: Coating Contact Surface Of Body With Primer "M"

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

Fig 8: Coating Contact Surface Of Glass With Primer "G"

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1. Cut off the tip of the cartridge nozzle.

   Adhesive: Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the described time in the table below.

   TEMPERATURE TACKFREE TIME
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown.

   Adhesive height: 

   A: 12 mm (0.47 in.) 

   B: 8 mm (0.31 in.) 

   Fig 9: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
Fig 10: Positioning Glass
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2. Using a spatula, apply adhesive on the glass rim.
Fig 11: Applying Adhesive To Glass Rim
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3. Use a scraper to remove any excessive or protruding adhesive.
   Fig 12: Removing Excessive Or Protruding Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Confirm that the dam is attached to the body panel, as shown.

4. Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardenes.

Place new moulding onto the body and install it by hand.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with auto glass sealer.

   Sealer: Part No. 08833-00030 or equivalent 

Torque:  25 N.m (255 kgf.cm, 18 ft.lbf)

1. Install the 2 holders with the 2 screws.
2. Install the 2 sun visors with the 4 screws.

1. Connect the connector, then install the roof console box with the screw.
2. Install the roof console box cover.