LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 2005 >> RAV4 Base, FWD, Automatic >> Repair and Diagnosis >> Body & Frame >> Windows >> Windshield >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Body & Frame: Windows: Windshield: Removal

HINT:

  1. EC mirror: REMOVE INNER REAR VIEW MIRROR 
    1. Remove the mirror cover.
    2. Disconnect the connector.
    3. Remove the screw.
    4. Slide the mirror in the direction indicated by the arrow, and remove the mirror.
      Fig 1: Removing Inner Rear View Mirror (EC Mirror)
      G02641177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Except EC mirror: REMOVE INNER REAR VIEW MIRROR 
    1. Push the (a) part in the direction indicated by the arrow marks and remove the cover.
    2. Pushing the claw in the (b) direction, slide the inner rear view mirror in the (c) direction and remove it.
    3. Fig 2: Removing Inner Rear View Mirror (Except EC Mirror)
      G02641178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE ROOF CONSOLE BOX 
    1. Using a screwdriver, pry out the roof console box cover.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the screw and roof console box, then disconnect the connector.
  4. REMOVE SUN VISORS AND HOLDERS 
    1. Remove the 4 screws and 2 sun visors.
    2. Remove the 2 holders.
  5. REMOVE FRONT PILLAR GARNISHES 
  6. REMOVE WIPER ARMS 
  7. REMOVE COWL TOP VENTILATOR LOUVER AND HOOD TO COWL TOP SEAL 
  8. REMOVE WINDSHIELD OUTSIDE MOULDING 
  9. REMOVE WINDSHIELD MOULDING 
    1. Using a knife, cut off the moulding as shown.
      NOTE: Do not damage the body with the knife.
    2. Remove the remaining moulding.
      Fig 3: Removing Windshield Moulding
      G02641179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE WINDSHIELD GLASS 
    1. Push a piano wire through between the body and glass from the interior.
    2. Tie both wire ends to wooden blocks or similar objects.

      HINT:

      Apply protective tape to the outer surface to keep the surface from being scratched.

      Fig 4: Using Piano Wire To Cut Through Adhesive
      G02641180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: When separating the glass, take care not to damage the paint and interior and exterior ornaments. To prevent scratching the safety pad when removing the windshield, place a plastic sheet between the piano wire and safety pad.
      Fig 5: Using Plastic Sheet To Protect Safety Pad
      G02641181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Cut the adhesive by pulling the piano wire around it.
    4. Remove the glass.
    NOTE: Leave as much of the adhesive on the body as possible when cutting off the glass.