Fuel Tank: Installation

INSTALL FUEL TANK ASSEMBLY
1. Install the 4 clip nuts.
  
  Fig 1: Installing Clip And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 fuel tank bands with the 2 pins.
  
  Fig 2: Installing Fuel Tank Bands With Pins
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the fuel tank vent hose.
4. Connect the fuel tank inlet pipe with the fuel filter pipe clamp.
5. Tighten the 2 set bolts of the fuel tank bands.
  Torque: 39 N m (400 kgf cm, 29 ft. lbf)
  
  Fig 3: Connecting Fuel Tank Vent Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Connect the fuel tube No.1.
  1. Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.
    NOTE:
    Check that there is no damage or foreign objects on the connected part.
    
    After connecting, check if the fuel tube connector and the pipe are securely connected by trying to pull them apart.
    
    Fig 4: Connecting Fuel Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Connect the fuel pump tube.
  1. Push in the fuel the connector to the pipe and push up the retainer so that the claws engage.
    NOTE:
    Check that there is no damage or foreign objects on the connected part.
    
    After connecting, check if the fuel tube connector and the pipe are securely connected by trying to pull them apart.
    
    Fig 5: Connecting Fuel Pump Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL TANK PROTECTOR LOWER CENTER
1. Install all fuel tank protector lower center.
  Torque: 5.4 N m (55 kgf cm, 48 in. lbf)
  
  Fig 6: Installing Fuel Tank Protector Lower Center
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3
1. Install the parking brake cable assembly No.3 with the bolt and nut.
  Torque: Bolt
  
  6.0 N m (61 kgf cm, 53 in. lbf) Nut
  
  8.5 N m (87 kgf cm, 75 in. lbf)
  
  Fig 7: Installing Parking Brake Cable Assembly No.3
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING BRAKE CABLE ASSEMBLY NO.2
1. Install the parking brake cable assembly No.2 with the bolt and nut.
  Torque: Bolt
  
  6.0 N m (61 kgf cm, 53 in. lbf) Nut
  
  8.5 N m (87 kgf cm, 75 in. lbf)
INSTALL EXHAUST PIPE ASSEMBLY CENTER (See INSTALLATION )
INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE (See step 1 under INSTALLATION )
INSTALL FUEL TANK VENT TUBE SET PLATE (See step 2 under INSTALLATION )
CONNECT FUEL PUMP TUBE SUB-ASSEMBLY (See step 3 under INSTALLATION )
ADD FUEL
CONNECT BATTERY NEGATIVE TERMINAL
CHECK FOR FUEL LEAKS (See ON-VEHICLE INSPECTION )
CHECK FOR EXHAUST GAS LEAKS
INSTALL REAR FLOOR SERVICE HOLE COVER
INSTALL REAR SEAT CUSHION ASSEMBLY
PERFORM SYSTEM INITIALIZE
1. Some systems need initialization when disconnecting the battery terminal.
  
  Fig 8: Installing Parking Brake Cable Assembly No .2
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002